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Injection Plastic Parts and Components Mould construction of Tooling Assembly Components and Subsets

Apresentação da Polymer Plastic-Versão Inglês

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Page 1: Apresentação da Polymer Plastic-Versão Inglês

Injection Plastic Parts and Components

Mould construction of Tooling

Assembly Components and Subsets

Page 2: Apresentação da Polymer Plastic-Versão Inglês

The Polymer Plastic is a reputable company in Thermoplastic Injection branch, has tooling for product development and tooling and maintenance tools in production.

For more than 10 years in the market to provide tooling and plastic injection services and a team of employees with know-how acquired through Dystray Plastics Industry, on the market for over 25 years.

Also acting in the production segment and assembly of technical parts, tooling and engineering services, with emphasis on auto parts sector.

A segment that has great technological and productive development, becoming competitive and driven, to a market increasingly globalized.

We serve the most diverse segments, white goods, electronics, heavy industry, among others.

Remembering the commitment to quality present in the certifications already conquered: ISO 9001: 2008 and ISO / TS 16949. The ISO 9001: 2008 since 1998.

About us

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Page 3: Apresentação da Polymer Plastic-Versão Inglês

Polymer Plastica story with almost 30 years of success

Jose F. Paes makes the Industrial management Gradient and

purchase your first Injection in October 1985 and inaugurates the

Dystray Ind. E Com. Ltda.

Among his works in the gradient he was responsible for stamping

and injection projects, and developed the national standard

telephone.

In 1986 it begins to provide Technical Parts Injection Service

for the electronics industry companies.

In late 1989 started the construction of the first plastic injection tooling for Auto Parts industry for so Forin - Brosol –

Tecmisa.

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Page 4: Apresentação da Polymer Plastic-Versão Inglês

Some companies that provide services in the automotive segment

Maxion customer for 25 years

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Page 5: Apresentação da Polymer Plastic-Versão Inglês

In 2001, it began production of own items in the field of PPE (Personal Protective Equipment), with the production of Plug Ear, continuing our line of PPE, where we Helmet, Goggles, Headset type Shell Protector, Protector facial, Strap Exercise.

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Page 6: Apresentação da Polymer Plastic-Versão Inglês

Dystray

In order to improve our customer service,we created the Polymer Plastic

Polymer Plastic

Product itselfEPP

Service provision:- Plastic Injection;- Tooling;- Prototyping;- Mounts.

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Page 7: Apresentação da Polymer Plastic-Versão Inglês

Branches of activity

- Industrialization of technical parts, finishing and assembly.

- Thermoplastic injection, with capacity of up to 1,300 gr.

- Tooling construction and maintenance with a capacity of 1500 kg.

- Project development in 3D with the latest software, Solidworks 2015 and 2015 Powermill.

- Manufacturing prototypes with 3D printing.

- Prototype mold and pilot template for small productions.

- Export and import of equipment, parts and metals.

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Page 8: Apresentação da Polymer Plastic-Versão Inglês

Production capacity

In a 3200m² area for the segments:

Plastic Injection- 3 shifts - 18 Injection- Capacity 65-420 tons and up to 1300 gr

Tooling- 3000 hours per month- Capacity up to 1500 Kg- Machining Center- Grinding- Cutters Toolmakers- lathe- Erosions of Penetration

Mounting: 240m²

Number of employees: 817

Page 9: Apresentação da Polymer Plastic-Versão Inglês

Operating segments

Injection

- Experience in the technical application of plastic resins conveys safety and drives the realization of the most daring projects, avoiding waste in production and development process, thereby reducing costs and time, increasing their competitiveness, automotive and electronics to construction and consumer line we treat each project as a unique challenge, assisting in the development process, resins, etc.

Main Injected resins

- Polyamide (PA), polycarbonate (PC), Polyethylene and Polypropylene (PP and PE), Flexible PVC, ABS, PC / ABS, polyurethane (PU), polyester (PBT) resin with 50% load, the load being mineral, Micro Glass Sphere, Glass Fibre, Coconut Fiber, CANA fiber, among others.

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Page 10: Apresentação da Polymer Plastic-Versão Inglês

Handle external – Tecmisa (Maxion)

External knob withnitrogen injection

pressure - gas - Maxion

Dowel whip and rubber gasket - Hutchinson

Handle back - Valeo

Handle external - MaxionSet the external knob - Maxion

Components for locks,electric actuators– Magna Clores

Some vehicles that we produce components

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Page 11: Apresentação da Polymer Plastic-Versão Inglês

Channel plastic glass support - Saint Gobain

Channel plastic glass support - Pilkington

Handle external - Magna

Support headrest - Lear

The windows Fixing pins - Saint Gobain

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Page 12: Apresentação da Polymer Plastic-Versão Inglês

Plate fitting glasses -Pilkington and Saint Gobain

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Page 13: Apresentação da Polymer Plastic-Versão Inglês

Pins and glass clamping couplings - Saint Gobain Fixing bracket of light and rainsensors in the rear view - Saint Gobain

Channel plastic, glass holder,Fixing pins, door trim package -

Saint Gobain and HP Adler Pelzer

Door Packge - HP Adler Pelzer

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Page 14: Apresentação da Polymer Plastic-Versão Inglês

Mounts

Security Products

Cooling system and sealing windows

PVC - Flexible

Finish products

Parts with metal inserts,plastic and rubber

Parts with injection of gas "hollow inside".

Internal thread M3

Finishing items with internal and external door handles painting

Images of components and assemblies

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Page 15: Apresentação da Polymer Plastic-Versão Inglês

Images of components and assemblies

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Page 16: Apresentação da Polymer Plastic-Versão Inglês

Images of components and assemblies

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Page 17: Apresentação da Polymer Plastic-Versão Inglês

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Page 18: Apresentação da Polymer Plastic-Versão Inglês

With all technical experience in the injection area, Polymer Plastic has a structure dedicated to finishing parts and subassemblies.

Assembly

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Page 19: Apresentação da Polymer Plastic-Versão Inglês

Tooling

Updated technology, able to produce small to medium sized molds, for that we have CNC equipment, CAD / CAM software, serving our customers always with quality and punctuality.

Computer Oriented design (CAD) and prototyping, mold construction with capacity of up to 1500 kg.

We have the latest software, to develop drawings and 2D and 3D designs. We use the Solidworks 2015 to build tools in 2D and 3D, the Powermill 2015 is our Machining tool aided by computer (CAM).

Meeting the needs of the market, we have development partners cameras Hot, Hot Nozzles, Fill the cavities Analysis, Failure Analysis for Gas bubbles, etc.

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Page 20: Apresentação da Polymer Plastic-Versão Inglês

CNC Machining Center

Tooling with hot runner for nylon, set of 3 tools in 45 days, with a prototype cavity for approval on the client: Hutchinson / Aisin / Toyota

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Page 21: Apresentação da Polymer Plastic-Versão Inglês

Engineering

Our engineering department is divided into two segments: one for product design and development based on the customer specifications for the development and other processes.

We are able to meet the needs of our customers within what else is present in parts segment injected thermoplastic, starting from an idea to the completion of the pilot batch of parts and mass production of the same.

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Page 22: Apresentação da Polymer Plastic-Versão Inglês

Quality Policy

The Polymer Plastic is committed to meet the needs of its customers.

This commitment is based on "SATISFACTION OF OUR CUSTOMERS, EMPLOYEES AND

IMPROVING QUALITY MANAGEMENT SYSTEM CONTINUES."

Quality

Our quality department is certified to ISO 9001: 2008, ISO / TS 16949 meeting the current demands of the globalized world, today having a range of customers whose delivery of our products is performed directly on the line, for that we have our quality assurance.

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Page 23: Apresentação da Polymer Plastic-Versão Inglês

Commercial

The commercial flexibility and the technical support are two strengths of Polymer Plastic. Our services is guaranteed to be aided and assisted technically.

Regardless of the quantity applied for, the Polymer Plastic always answers respecting the determined and negotiated term, ensuring the delivery and good service.

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Page 24: Apresentação da Polymer Plastic-Versão Inglês

Indirect customers

Technical parts, tools and indirect supply.

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Page 25: Apresentação da Polymer Plastic-Versão Inglês

Industrial site

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Page 26: Apresentação da Polymer Plastic-Versão Inglês

Jacobus Baldi Avenue, 493Jd. Fim de SemanaSto Amaro/SP05847-000

Where we are

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Page 27: Apresentação da Polymer Plastic-Versão Inglês

We are available for future partnership.

We appreciate the opportunity!

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