41CX-70-1 - Nordco · 2014. 3. 4. · I I H I G F I E I 0 I c I B I A NO. 31440500 15HEm10. I AlililFO'MAnONCllllTAlliEDONTlIISllRA\\INGISCOIlSlllEREOTOBEBOlH 1132 =~~i~:~=::E'::SS~:fr:~:~::O,oc

$Page 1: 41CX-70-1 - Nordco · 2014. 3. 4. · I I H I G F I E I 0 I c I B I A NO. 31440500 15HEm10. I AlililFO'MAnONCllllTAlliEDONTlIISllRA\\INGISCOIlSlllEREOTOBEBOlH 1132 =~~i~:~=::E'::SS~:fr:~:~::O,oc$
I I H I G F I E I 0 I c I B I A

NO. 31440500 15HEm10. I AlililFO'MAnONCllllTAlliEDONTlIISllRA\\INGISCOIlSlllEREOTOBEBOlH

1132 =~~i~:~=::E'::SS~:fr:~:~::O,oc I ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.&. &:,. ~ & & & ~ ~ ~ .&.

7 7

OPT'L MODS TO STD LOGIC BOX » MOl M02 M03 M04 M05 M06 M07 M08 M09 MlO Mll MI2 MI3 Ml4 Ml5 Ml6 Ml7 MI8 MI9 M20 M2I M22 M23 M24 M25 M26 M27 M28 M29 M30 M31 M32 M33 M34 M35 M36

MOD DETAILS FOUND ON » SHT SHT SHT SHT SHT SHT16 SHT17 SHT SHT SHT SHT21 SHT22 SHT23 SHT24 SHT FUTURE

SHT SHT SHT SHT SHT SHT SHT SHT SHT SHT 12 13 14 15 14 18 19 20 25 26 26 27 28 28 28 29 29 30 30

r--~ ASSIGNED CIRCUIT BREAKERS » CB 10 - - - CB 29 CB 9 - CB 22 CB 5 CB 12 - CB 34 - CB 30 Inline CB 31 * - - - CB 4* - - CB17 CB33 - CB35 CB5 CB27

(lOA) (lOA) (lOA) (lOA) (15A) (lOA) (15A) (20A) (lOA) (lOA) - -

(lOA) (30A) (15A) (3A) (15A) (30A)

0 0:: en (") I W .- 0:: W 0:: Z "*= 0 0:: 0 0:: .-W <.9 W ~ W I-- W n:: W CO

<.9 0:: 5: 0:: Z 0:: 6 CO W W :;[! « :;[!

~ <.9 I-- I .. 0:: 0:: W oISW <.9 :;[! 6 0:: 0 <.9 i= <.9 « ~ en W I W 0:: 0 Z Z 0

i= en I'- <.9 en I W Z $ 0 fB~ -I::::J ~~ 0 >- 0:: W :::l <.9 0 <.9 > W 0 W n:: :;[! <.9 0:: W 0:: :::l 0:: 0 > -I I :;[! z i= I-- W ::i ~~ I-- Z « ID 0 0 ::::i 0 I-- :;[!a.. Ob:: W~ I~ z W Z 0 IU) 0 W « 0 I-- "<t I-- 0 >~ 0 0 5: <.9. GilD W W -I 0 <.9 « W>- NO I a.. W CD I-- I 01-- W I-- <.9 5: "'I 5: Z ~I-- Z ~~ <.9:;[! I-- i= W

LL i= 0:: en ~::i .--' 0:: i= <.9 0 en «0:: :;[! i=0

LL en t:I en 00:: Z 0:: 0:: 0:: en 'W LL 0:: 0 $ 0::1-- -loIS ::::ien W z z >- I -I 0 «~ NORDCO z ~ Ci a.. en W Ci en "<to Z ::::i W z ~~

0:: en a.. ~I-- W W <.9 W . $<.9 (") PLAQUE :;[! W a.. 0 0 0 :::l 00:: Ow <.9 w ~ en LL I-- en

CUSTOMER « 0 0 :;[! z <.9 I-- ~ :;[!w a.. :::l ~::s S2 0:: ~ 0 $« OI zff 0:: en 0 ::::i ID LL en::::i :;[! oen PART # REQUIRED 0 W ~ W 0::0:: ~ W W I t: I--W 0 0 Zz z « (5 0 0:: r-- 0:: « I-- 0 « :;[! 0 ~ 0:: I-- zl-- 0S2 en W 0:: Z >-a.. OW I--

0 W 0:: <.9 i= ::s~ ~ 0 Wa.. I-- I-- W Z «I-- I <.9- -~ ~ <.9 W O::w ::s 0:: W 0:: -I

0 I--w W 0:: W I Z ~ _U) «<.9 >--1 0

0 . W 0 0 -I 0 I-- S2 0 0 $ CO oen ~ ~@) 0 « 0 WI-- o a.. W 0 W « 0 0

U) « 0 0::0:: ~ :;[! 0:: S2 ~;:: I

0:: -z I a.. O::w I-- :;[! :;[! Z Ci ~en « WID en I-- 0:: >- -I W~ 0 I-- en Ow «0:: ii: « W $

« >- W 0 W « z W 0 -I -I 0:: > U) n:: « U) >- 0 z $:;[! O~ ~ ~ « -I 0::« 0 >- I W W a.. a.. :::lI W

$ « 0 0:: 0 X 0 0:: W 0 :;[! a.. -, 0:: W Z W W ~ W « OW ID 0 a.. ~ o a.. > « -I ID ~ 0:: I W $ 0 en 0:: a.. U) 0 ~ 0 :;[! -II-- 0

~ U)

$ 0 I-- • W 0:: -0:: 0 I i= :::l :;[! I 0:: 5

5 0 I-- 0 a.. 0 (') z :;[! W I--I a.. ~ ::::i « 0::

31440501 STANDARD 56407103 X3

~~ 31440502 BNSF 56407104 X X X X X X X X X X X X X X - -A/B\A 31440503 CPR 56407110 - X X X X - X X X X X X X X ~~ 31440504 BNSF 56407111 X X X X X X X X X X X X X X X

4 & 31440505 RAIL CANTECH 56407119 X3 X 4

~~ 31440506 UPRR 56407137 X3 X

&:,.~ 31440507 sm (MODEL SE) 56407126 X3 X l- .&. 31440508 LONG ISLAND RR 56407125 X X X3 X -

~&&:,. 31440509 CN 56407128 X X X3 - X X X X X X X

&.~ 31440510 AMECO-COLU 56406454 X X3 X X X X X X X 3 3

~~ 31440511 CPR 56407133 X X X X X X X X X X X X X X (NO GAUGER) -&. 31440512 KCS-MEX 56407134 X3 X X X & 31440513 CN 56407139 X X X3 - X X X X X X X X X r-- I--

& 31440514 WMATA 56407138 X X X3 X X X X X X X 6, 31440515 KCS 56407190 X X3 X X X Lfu. 31440516 UNION RR 56407191 X X X3 X X X

2 2

~ 31440517 UPRRW/ASF 56407145 X X X3 X X

41CX-70-1 I- -

S/N41 0950 & ABOVE NOTES: CUSTOMARY:

WardeD. 1@-E1 ;:0,: &:,. 1. These logic boxes used ONLY with John Deere tier 3 engines except for those with Option M28 (Cummins Engine). AlL DIMENSIONS

1 ~ 2. Asterisk (*) after CB # indicates shared with other options or components. IN INCHES PRODUCT: ex HAMMER IMPUEOTOIERANCES DESCRIPTION:

~ 3. Joystick Disable added as standard (all customers) May 2013. LOGIC BOX PLC 24V CAB ONLY 1 .FRACmN I ± •• x ±.oo

~ 4. Made M1 0 obsolete, replaced with M35. xx ±.03 .lE "'AlE DRA'MIK:;coo: ruMSER REV. xxx ± .010

i&l5fElASTSHEET b( DlH IJ :V~~~:~ D 1/2 31440500 IT O-MAY-I 600991

RfV I CltMJc;I 1~~~~N8Y: __ I 1.(0. Pl.IJIENlGlESH·'· ASSEMBLY:· I SHEET 1 OF 32

I I H j G F I E I 0 I c I B I A

NO 31440500

D

NOTE: 1. USE CABLE TIES ITEM 91 AS REQUIRED 2. ALL TERMINALS TO BE INSULATED TYPE 3. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS APPLIED

ON WIRE NOT TERMINAL 4. ALL WIRE SIZES AND CONNECTIONS TO BE PER WIRE

CONNECTION LIST 5. ROUTING OF WIRES TO ALLOW ACCESS TO INSIDE COMPONENTS

AND FREE MOVEMENT OF COVER 6. SEE DRAWING 97411030DWG FOR ELECTRICAL SCHEMATIC 7. DO NOT CONCEAL DIODES WITHIN WIRE BUNDLES

BETWEEN TERMINAL STRIPS AND THE SIDE OF THE BOX. THE WIRE NUMBER ON BOTH SIDES OF EACH DIODE MUST BE LABELED AND VISIBLE.

G

SEE SHEET 3

A •

(OPEN)

D o

o

!CNTR-I! 0 o

D c

SEE SHEET 3

j@

[ : : § : : : § : : : § : : : ;1:1

o

o I: ; : : : ; : : : § : : : ; : ! J

100

~~~~~~==~~==~====~~

Q

Q

8. ALL COMPONENTS IDENTIFICATIONS SHOWN BOXED ARE TO BE LABELED INSIDE OF ENCLOSURE WITH TEXT .&.11. ORIENT RKS38 WITH NUMBERS AS SHOWN. SHOWN. LABELS SHOULD BE VISIBLE AFTER WIRING.

i.e.! CR30! .&.12. TO PREVENT THE GAGER METER (Ml) FROM BEING ALTERED, INSTALL A 3 INCH JUMPER WITH FERRULES ON THE END INTO PIN POSITION 7

9. TIGHTEN ALL SCREWS ON DEVICES. AND LEAVE THE OTHER FREE FLOATING, TO BE CONNECTED BY

A

®

®

8.&.

BASE BOX

B 41CX-70-2 S/N41 0950 & ABOVE

CUSTOMARY: r;:;brdCO.

@-EJ TIt""""" All DIMENSIONS """'_

IN INCHES PRODUCT: ex HAMMER DESCRIPTION:

LOGIC BOX PLC 24V CAB ONLY x xx

NORDCO TEST TRACK PERSONNEL. REFERENCE DWG. 491~42-5~50~O~3..:...-. -----r--=o-,--,--y~~!!...~I.~I.~~~~~~~ DRAIM!x;cocetAJI.t3ER

~ 10. MOUNT RESISTOR ITEM 7 TO TB85 AND TB87. MOUNT RESISTOR ITEM 13 TO TB86 AND TB87. PL»IfANGlES t/. 1°

G D

1

NO. 31440500

IIOlllllC F IL 1(1 Dill "tAM

IU8l. tt[$$UI( CAst DIAII FlUE' ElUEt flUEt

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SHUJDOII OY£HID£ ®

alB '0111 Of'

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011101

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24 VOLTS DC

LEI! II I II IIGO,

T'.\YEt PEDALS

s;-c; C>O 16111101 ~

-

24 VOLTS DC

I FRONT OUTSIDE VIEW OF BOX I

G

.... 9Qr .. I

Plotu SPlID IIGH © ©

CID CID

TlAY[l D£AOtWI

¢ A -(Or

[8J[8J[8J[8J ~ i;>c Of' 0 , .. © ©

PI' ~~OTIO)

(IT)

SEE NOTE 1

(IT)

D

NOTES: l) Dl IS FOR ROUTING NORDCO INSTALLED ITEMS.

TO CAB HEATER

I BOTTOM OUTSIDE VIEW OF BOX I

2} PERMANENTLY LABEL CABLE WHERE SHOWN WITH VERBIAGE SHOWN NEXT TO CABLE. &3} CAB HEATER I Pl 60 ~ CAB AC@EJ. SPIKE BUSTER I Pl 70 I CABLES TO EXTEND

8" FROM BOTTOM OF BOX.

CUSTOMARY: ALL DIMENSIONS

IN INCHES

A

BASE BOX

41CX-70-3 S/N410950 & ABOVE

PRODUCT:

DESCRIPTION:

f:==:::'==r-=:--l LOGIC BOX PLC 24V CAB ONLY

DRAWIKicocerAJIdBER

PlMIEA1IGlES./·.-

NO. 31440500

o

H

o

I STUD 11 ISTUD21

SECTION A-A (SHEET 1l LH INSIDE VIEW OF BOX

G

56

G

SECTION B-B (SHEET 1l RH INSIDE VIEW OF BOX

•

CUSTOMARY: AlL DIMENSIONS

IN INCHES

A

BASE BOX

41CX-70-4 S/N41 0950 & ABOVE

PRODUCT: --e)(HAMMER

NO. 31440500

102 88

-

-

-

--.0..;' •

I H I G o C I A

RELAYS CR4 OIL COOLER

~ CR5 BRAKE LIGHTS CRI5 PRESSURE FILTER -CRI6 RETURN FILTER CRl7 WORKITRA VEL CRI8 SERVICE DEADMAN CR22 BRAKES CR59 TURNTABLE CYLINDER

20 90 47 49 &:.

.1:::,. && && &.&:. .1:::,. & .& .& f-r------==----~~=----=~~-=c=m~c=u=IT~BRE~A~KER==~S-------------~L-~~~,

85 88

o

o

RPC'S (33)

~o 0 0 0 o~~~o~~~~~_o 0 0 0 0 0 0 0 0 0000 0 O~

GREEN~ F= ~ ~ F= TYPICAL ~=r-e 0 0 0 '= '= 0 0 0 0 0 0 = = 0 0 0 0 0 i= ~

L 2A 2A 2A 2A 2A = 2A 4A 2A 2A 2A 2A 2A = = 2A 2A 2A 2A 2A 86 88

[ Q) :: :: :: :: :: (])V n == === h ~pOOOOOOO==OOOOOOOOOOO===OOOOO OOO~

/ ~' J~ /~@@@@@@@@~o@@@@@@@@@@@@@@@@@@@@@@@i~

~~~IE~i 0 1 2 5 6 7 12 13 14 17 20 21 22 30 31 32 35 36 37 42 43 44 45 46 47 50 51 52 53 54 55 56 57 34 35

37 38 93

L 103 144

I LOGIC BOX REAR PANEL ASSY I 101 88

I H I G I

BOM ITEM#

--

129

47

48

49

-

SIZE COLOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

STATUS

3A PURPLE

5A BROWN

IOA RED S S S S

15A BLUE S S S 20A YELLOW S 30A GREEN

M=Mod

I

o M34

S

MOS S S S MO! S S S S M27 S S 5B Mil Ml2

Ml

S S S S S S S S M27 M36 M28

0= Open CB S = Std config SB = Spiker Buster bin

REMOTE POWER CONTROLLER RATING

0.5 AMP 2.0AMP 4.0 AMP OPEN

RPC47 RPCO RPC21 RPC14

RPC13 RPC17

RPC20 RPC44

RPC22 RPC45

RPC30 RPC46

RPC43

RPC50

RPC57

CUSTOMARY: All DIMENSIONS

IN INCHES

IMPUEDTO!.ERANCES

FRACnOll ± 1/8

.X ±.OO

-

BASE BOX 2

41CX-70-5 r-------------------~-

S/N41 0950 & ABOVE

/V7 I@-B ~ LiI.tJordco.

PRODUCT: ex HAMMER

DESCRIPTION:

LOGIC BOX PLC 24V CAB ONLY 1

~~o SZE.I SCALE I )()(

)()(X DRAwrlGC()[ErlJl.'BER I REV

}&ISfELASTSHEET

C I

I DlH I 130.MAY.l~ 600991

I ~~~~N BV- I (0.1 l'tA.II£ ANGLES Of. t

D \1/2\ 31440500 T ASSEMBLY:· I SHEET 5 OF 32

A

I I H I G I F I E I D I C B I A

NO. 31440500 I SHEET NO I AlliNfORUAOONCONTAIllEOON THIS ORA"'NGIS CONSIOERED TOSEBOTH

6132 =E~~~::~:~~~;::E,:~s:~~~~o::s~~:tci~:6lNc I 7

7 ITEM PART NUMBER QTY. ITEM PART NUMBER QTY. PART NAME MFG PART NUMBER ITEM PART NUMBER QTY. PART NAME MFG PART NUMBER PART NAME MFG PART NU MBER OR MATERIAL NO. OR MATERIAL REQ. NO. OR MATERIAL REQ. NO. REQ.

1 20296398 1 ENCLOSURE 54 5167690 2 JUNCTION BLOCK WAYTEC #47211 107 5159051 AR TERMINAL STRIP JUMPERS, CINCH 141j

2 53110017 1 PANEL 21 x27 55 2837613 4 SCREW,RD HD MACH #10-24 X 3/8" LG 108 3060455 22 WASHER, SAE #8

3 53110022 1 PANEL 6 x 12 56 3042011 6 LOCKNUT, 1/4-20 UNC 6 109 5103820 1 CONNECTOR CROUSE HINDS CGB-294 - 61231211 POWER RELAY, 200A-24V NEWARK #44F3648 110 5104016 4 LOCKNUT, CONDUIT 3/4" NPT -4 SEE TABLE SHT 1 1 PLAQUE 57 1

5 50174011 1 GAGER METER, PROGRAM PER 49455003 RED LION #DP5DOOlO 58 61231201 1 RELAY, 24V COLE HERSEE 24-063 111 79190030 1 TAPE, DOUBLE SIDED ADHESIVE 3M 9576Y

6 61200065 1 POTENTIOMETER RESISTOR ALLEN BRADLEY #AB 800T-U29 59 5103829 1 CONNEGOR CROUSE HINDS CGB-396 112 5103824 3 CONNECTOR CROUSE HINDS CGB-295

~ 7 61200048 1 RESISTOR,390 OHMS 112 WATT NEWARK #1 ON553 60 5104018 1 LOCKNUT, CONDUIT 1" NPT 113 5126088 1 SWITCH,HEATER 4 POSITION RED DOT 71 Rl150

6 8 7079011 1 GAUGE, DIGITAL DIAGNOSTICS MURPHY,POWERVIEW PV101-A 61 5120719 1 RECEPTICAL (WITH LEADS) TURKCKRF 12-10-2 114 47175201 1 KNOB,HEATER SWITCH RED DOT 71 R4050

6 9 7079012 GAGUE, AUDIBLE ALARM MURPHY PVAA20-A 62 5104014 1 LOCKNUT 115 5166772 2 CONNECTOR, SHROUD 2-WAY PACKARD #12010973

10 7072117 1 GAUGE, FUEL DIPRICOL 130146 63 5112350 1 DRAIN STAHLIN DV-1 116 5166763 2 CONNECTOR, TOWER 3 WAY PACKARD #12015793

ALLEN BRADLEY 64 5120747 2 CONNEGOR DEUTSCH HD44-24-23PN 117 5270384 6FT CORD, SO 14/3C BLK-WHT-GRN 11 5126636 1 SWITCH AB800T-FXj6A 1 5120744 CONNEGOR DEUTSCH HD44-24-18PN 118 5166783 3 TERMINAL, FEMALE WEATHER PACK PACKARD #12124580 65 1

I-- 12 5125960 1 BUTTON, HORN COLE HERSEE 9216-03 66 5120745 1 CONNEGOR DEUTSCH HD44-24-19PN 119 5166778 5 SEAL,WEATHERPACK CABLE GRAY PACKARD #12015359 -~ 13 61200044 1 RESISTOR, 1.3K OHMS 1/2 W. ALLIED ELECTONICS #832-3242 67 5120761 AR CONTAGS CANNON 330-0351-016 120 5270228 6FT CORD, SO 16/2C BLK-WHT

14 5126082 1 SWITCH, IGNITION COLE HERSEE #95612 CANNON CA3102R24-19P-F80 121 5166781 2 TERMINAL,MALE WEATHER PK 14-16 GA. PACKARD #12124582

5125404 SWITCH,ROCKER (ON)-OFF EATON NGR10021 BNOON 68 5120757 5 CONNEGOR & 15 1 122 26690004 1 CONVERTER,VOLTAGE 24V-12V VC1 ASTRON CORP N2412-24

16 5125410 2 SWITCH,ROCKER SPDT (ON)OFF(ON) EATON NGR15881 BNOON 69 5120758 3 CONNEGOR CANNON CA3102R24-5P-F80 123 3048034 6 NUT, #8-32 UNC 5 ~ 17 5125415 8 SWITCH,ROCKER DPDT ON-NONE-ON EATON NGR20031BNOON 70 5120759 3 CONNEGOR CANNON CA3102E28-16PB05-F80 124 5190300 1 L1GHT,DOME 24V

5

18 5125422 1 SWITCH,ROCKER DPDT ON-OFF-ON EATON NGR20041BN 71 2837337 44 SCREW,RD HD MACH #6-32 X 1/2" LG 125 56143240 1 PLATE,MTG. LOGIC BOX LIGHT 19 5125425 1 SWITCH,ROCKER,RED OFF-NONE-ON EATON NGR25011 BNBON 72 3064452 44 WASHER, SPRING LOCK #6 126 2837619 8 SCREW, MACH RD HD #10-24 X.5 LG 20 53110007 5 BASE,ClRCUIT BREAKER 6 POS ETA 12-j20-60 73 3048028 44 NUT, #6-32 UNC 127 5188004 1 FLASHER TRUCK LITE #97231 21 5104995 2 BUSS BAR 12 POS ETA Y303 563 11-13A 74 65871400 1 ROD, SUPPORT & 128 53110008 2 BASE,ClRCUIT BREAKER 2 POSITION ETA #12-j20-20

I-- AB 800T-FX9A 1 + 75 2 CAPSCREW, BUrTON HD #10-32 X 112" LG .&:,. 129 5128946 1 CIRCUIT BREAKER, 5A ETA #1170-22-5A I--22 5126642 1 SWITCH, PUSH BUTTON LASER ENGRAVE 76 3066458 2 LOCKWASHER, EXTERNAL TOOTH #10 130 6FT CORD, SO 12/3C BLK-WHT-GRN 23 5190950 12 LAMP HOLDER DIALIGHT 508-7538-504 ~ 77 5166535 AR TERMINALS- EATON ROCKER SWITCHES 131 5166785 3 TERMINAL,FEMALE WEATHER PACK PACKARD # 12124581 24 5190910 6 LAMP, GREEN DIALIGHT 507-4861-3732-500 78 5166808 2 RECEPTACLE 8 CONTAG DEUTSCH DT04-8P 132 3 SEAL,WEATHERPACK CABLE BLUE PACKARD #12015193 25 5190912 4 LAMP, RED DIALIGHT 507-4761-3731-500 79 5112930 2 WEDGE DEUTSCH W8P 133 75060216 1 RETAINER,RIBBON CABLE

4 26 5190914 2 LAMP, YELLOW DIALIGHT 507-4961-3733-500 80 5166790 22 CONTAG SOLID CRIMPED DEUTSCH #460-215-16141 4 SCREW,#4 X 1/4 PHIL PAN

.&:,. 27 5121052 1 PL('BASE UNIT - FX3 (See note 3) MITSUBISHI FX3U-48MT-DSS 81 5138100 1 FUSE HOLDER ALLEN BRADLEY 1492-H5 134 3101320 2 TAPPING SREW TYPE B ZINC

.&:,. 28 5121322 1 MEMORY CARD- FX3U (See note 3) MITSUBISHI FX3U-FLROM-16 82 5129220 1 FUES, GLASS, 20 AMP BUSS #AGC-20 135 56405130 1 PLAQUE,BRAKE LIGHT FLASHER

.&:,. 29 5121325 1 POTENTIOMETER - FX3 (See note 3) MITSUBISHI FX3U-8AV-BD 136 5166816 3 CONNECTOR, PLUG 6 PIN DEUTSCH DT06-6S 5121048 1 EXTENSION PLC MITSUBISHI FX2N-48ET-DSS 83 29680018 11 DIODE 1 N5624

30 137 5166798 16 SOCKET,CONTACT FEMALE 14-16GA DEUTSCH 0462-209-16141 I-- 31 2837475 42 SCREW,RD.HD.MACH #8-32 X 1/2 LG. & 84 1 RAIL, DIN 9.0 SQUARE D 9080MH339 OR EQUIV 138 5112936 4 WEDGE DEUTSCH W6S I--

32 3066455 28 WASHER,EXTERNAL TOOTH LOCK #8 85 1 RAIL, DIN 10.0 SQUARE D 9080MH339 OR EQUIV 139 96410897 1 MODULE,ANALOG INPUT GAGER LVDT 33 5164295 AR TERMINAL, FORKED SPC #CLS-TV-1406 OR EQUIV. 86 1 RAIL, DIN 20.5 SQUARE D 9080MH339 OR EQUIV 140 5159045 23 CONNEGOR EATON #28-5637-2 34 5155208 33 SOCKET ETA#17-Pl0-S1 87 1 RAIL, DIN 15.5 SQUARE D 9080MH339 OR EQUIV 141 1 CONNEGOR, METRIPACK, 150 SERIES PACKARD #12052641

& 35 75060209 21 CLIP, RETAINING ETA #Y300-S81-11 88 3165132 10 RIVET, BLIND 142 2 TERMINAL,FEMALE METRI-PACK PACKARD #12048074 3 3 36 5166845 1 CONNEGOR,RECEPT,FLANGE, B KEY DEUTSCH DRC12-40PB 89 29680012 3 DIODE, 1 N6284 143 TERMINAL POSITION ASSURANCE 1 PACKARD #12052634

& 37 5129106 18 RPC,2.0A 90 5104992 1 BASE,CIRCUIT BKR 6POS ETA Y303 563 11-071802 144 5129100 2 RPC,0.5A

& 38 5129111 1 RP(,4.0A 91 5170240 AR CABLE TIES 145 5159061 2 JUMPER HARNESS, 12" F.W. MURPHY #PVW-j-12 39 5155281 5 SOCKET, RELAY 8 PIN RELECO S2-S 92 61200030 1 RESISTOR, 6000. 3 WATT 146 96411197 1 POWER SUPPLY, GAGER LVDT 40 5155280 2 SOCKET, RELAY 11 PIN RELECO S3-S 93 5166697 AR TERMINAL, SPADE PANDUIT PV14-8LF-M OR EQUIV 147 1 PLUG, 8 PIN DEUTSCH DT06-8S --41 5196101 5 RELAY lOA, 8 PIN RELECO (2-A20DXl24VDC 94 5164299 AR TERMINAL, RING VACO 61308 OR EQUIV 148 1 WEDGE DEUTSCH W8S 42 5196102 2 RELAY lOA, 11 PIN RELECO C3-R20-24VDC 95 5164246 AR TERMINAL, RING VACO 61206 OR EQUIV 149 7 CONTAG, SOLID CRIMPED DEUTSCH 0462-209-16141

& 43 75060218 8 CLIP, RELAY RELECO S3-C 96 5164405 AR TERMINAL, RING VACO 61305 OR EQUIV .&. 150 31403510 1 BUZZER,WARNING 24V 95DB MALLORY SC628ANP 44 5128435 4 STOP, DIN RAIL SQUARE D 9080MHA10 97 5164308 AR TERMINAL, RING VACO 51414 OR EQUIV & 151 56420080 1 DECAL, "NO STORAGE"

~ 45 5155285 1 SOCKET, RELAY RELECO S5-S 98 5164297 AR TERMINAL, FORK VACO 63306 OR EQUIV & 152 53110004 1 BASE,ClRCUIT BREAKER 1 POSITION ETA #12-j20 2 A 46 5196105 1 RELAY RELECO C5-A20DXl24VDC 99 5166694 AR CONNEGOR, VORTEX SPC #CFS-TF-1025 2

47 5128935 13 CIRCUIT BREAKER, lOA ETA #1170-22-10A 100 5166692 AR CONNEGOR, VORTEX SPC #CFS-TF-142 5

48 5128936 3 CIRCUIT BREAKER, 15A ETA #1170-22-15A 101 1 DUCT. WIRING W/COVER 1.0 WIDE X 88.0 LG PANDUIT OR EQUIV.

49 5128937 6 CIRCUIT BREAKER, 20A ETA #1170-22-20A 102 1 DUCT. WIRING WICOVER 2.0WIDE X 18.0 LG PANDUIT OR EQUIV. BASE BOX 41CX-70-6 50 103 5104999 AR BUSS BAR ETA X211 15702 - 51 31403680 1 SURGE PROTEGOR 104 5159038 1 TERMINAL STRIP, CINCH 20-141 I--

52 2837481 4 SCREW RD HD MACH #10-24 Xl" LG 105 5159037 2 TERMINAL STRIP, CINCH 15-141 S/N41 0950 & ABOVE ~ 3064458 16 WASHER, SPRING LOCK #10 106 5159036 4 TERMINAL STRIP, CINCH 10-141 53

Wardeo, l@-Ej =~ CUSTOMARY: ALL DIMENSIONS

IN INCHES PRODUCT: _.

ex HAMMER 1 2) RING TERMINALS ARE THE PREFERRED METHOD OF WIRE TERMINATION. FORKED TERMINALS ARE TO BE USED ONLY WHERE SPACE OR NOTES: DEVICE CONSTRAINTS PROHIBIT USE OF RING TERMINALS OR WHERE OTHER TERMINALS ARE SPECIFIED. IlIPl/EOTCt.ERAOCES DESCRIPTION:

1) FOR WIRE NUMBER AND DEVICE LIST SEE SPREAD SHEET LOCATED AT: LOGIC BOX PLC 24V CAB ONLY 1

IF FORKED TERMINALS ARE USED THEY MUST PROPERLY FIT THE STUD. ~crON I ±10 N:\Engineering\Wire & Device Numbers\CX Tier 3 jD and Cummins.xls x ±.06

& 3) BASE PLC (FX2N) MODULE 5121046 IS NO LONGER AVAILABLE. TO REPLACE, ORDER KIT 98760089, WHICH INCLUDES NEW PLC (FX3U) .xx ±.03 SZE "'AlE DRAWrKiCOCEUJMBER REV

BASE MODULE AND COMPATIBLE FX3U COMPONENTS (ITEMS 27-29 ABOVE). xxx ±.Q10

o T 1/21 OTHER FX2N COMPONENTS ARE AVAILABLE FOR REPLACEMENT (EEPROM - 5121310, POT CARD - 5121320, BATTERY - 5197001), /&ISI'''ASTSHEET b( DLH 1J v~~;::. .. t£ 31440500 IT BUT ARE NOT COMPATIBLE WITH FX3U BASE PLC MODULE. 0.MAY.1 600991

I"" I (lima I~~~~ BY; I (CO.I PlANEA1IGlES.j·,· ASSEMBLY:· I SHEET 6 OF 32

I I H I G I F T E I D I C B I A

I I H I G I F J E I 0 I c B I A

NO_ 31440500 I· SHEET NO 1 ALl INFORMATION CONTAlNEOON THIS DRAWING IS CONSIDERED TO BE BOTH I COIlAOENTW, AND PROPRIETARY BY OOROCO Ill:. NO USE OR REPRODUCTION

7132 THEREOF MAY BE MADE wrnoUT THE EXPRESSWlITTENCONSENT OF NOROCOIOC

END 1 END 2 END 1 END 2 END 1 END 2 7 7 WIRE DESCRIPTION WIRE # WIRE DESCRIPTION LOCATION LOCATION WIRE # WIRE DESCRIPTION LOCATION LOCATION WIRE #

LOCATION LOCATION

16AWG GREEN CR1-2 TB1 2 16AWG GREEN AL2 TB63 2 & 16AWGGREEN CR2-2 CR1-2 2 ~ 20AWG GREEN LT50-B TB64 2 & 16AWGGREEN CR4@B TB2 2 ~ 20AWGGREEN L51-B TB64 2 16AWG RED CB5-11 TB26 11

I-- 16AWGGREEN CR4@B CR5@7 2 ~ 20AWG GREEN TB19 CR59@A2 2 16AWG RED PB3-11 TB26 11 '--

16AWG GREEN CR5@7 CR7@B 2 16AWGGREEN TB19 DIODE D90 ANODE 2 16AWG RED TB28 RKS9@2B 14

16AWGGREEN CR7@B CR15@7 2 DIRECT FLASHER (BLACK) TB3 2 16AWG RED RKS9@2B RKS15@2B 14

16AWGGREEN CR15@7 CR16@7 2 16AWG GREEN GA3@LT TB62 2 16AWG RED RKS15@2B RKS20@2B 14

16AWG GREEN CR16@7 CR17@10 2 16AWG GREEN GA1@6 TB61 2 16AWG RED RKS20@2B RKS20@5B 14 6 ~ 16AWGGREEN GA6@- TB62 2 16AWG RED RKS20@2B RKS10@2B 14

6 16AWGGREEN CR17@10 CR17@8 2

16AWGGREEN CR17@8 CR17@3 2 ~ 20AWGGREEN TB64 TB9 2 16AWG RED RKS10@2B RKS16@2B 14

16AWGGREEN CR17@3 CR18@10 2 ~ 20AWG GREEN TB61 LT39-B 2 16AWG RED RKS16@2B RKS38@2B 14

16AWG GREEN CR18@10 CR22@7 2 ~ 20AWGGREEN LT39-B LT40-B 2 14AWG RED CB23-14 TB27 14

16AWGGREEN CR22@7 TB3 2 &~~ 20AWGGREEN LT40-B LT41-B 2 16AWG RED TB27 CR17@4 14

I-- -& 16AWGGREEN FX3U48M - FX2n48E - 2 16AWGGREEN VC1@VIN- TB22 2 16AWG RED CR17@4 CR17@9 14

& 16AWG GREEN FX3U48M - FX3U48M@ GND 2 ~ 20AWG GREEN LT41-B LT42-B 2 16AWG RED CR17@9 CR18@3 14

16AWGGREEN FX2n48E - FX2n48E@ GND 2 16AWGGREEN M1@5 POT 1@1 2 16AWG RED CR18@3 CR18@11 14

~ 16AWGGREEN FX3U48M@ GND TB3 2 16AWGGREEN M1@5 P68-7 2 CINCH 141J JUMPER TB27 TB28 14

DIRECT ITEM 89 CR1-2 DIODE-1 ANODE 2 16AWGGREEN M1@2 P68-2 2 14AWG RED CB7-15 CR4@9 15 5 5

DIRECT ITEM 89 CR2-2 DIODE-2 ANODE 2 16AWG GREEN RKS3@5B TB61 2 16AWG BLACK X2 TB60 16

DIRECT ITEM 89 DIODE-27 ANODE TB8 2 & 20AWG GREEN LT31-B LT32-B 2 16AWG BLACK TB60 CR59@8 16

DIRECT ITEM 83 DIODE-35 ANODE TB7 2 ~ 20AWG GREEN LT32-B LT33-B 2 16AWGBLACK TB60 CR5@2 16

DIRECT ITEM 83 DIODE-36 ANODE TB6 2 ~ 20AWGGREEN LT33-B LT34-B 2 16AWG RED CB13-19 FX3U48M-+VO 19 & I-- DIRECT ITEM 83 DIODE-37 ANODE TB5 2 CINCH 141J JUMPER TB61 THRU TB64 2 16AWG RED FX3U48M-+VO FX3U48M-+V1 19 & t--

DIRECT ITEM 83 DIODE-3B ANODE TB4 2 10AWG GREEN STUD 1 SUP 1@INPUT GND 2 16AWG RED FX3U48M-+V1 FX3U4BM-+V2 19 & 16AWG GREEN LT52-WHITE TB2 2 14AWG RED CR1-3 CB31-3 3 16AWG RED FX3U4BM-+V2 FX3U48M-+V4 19 & 14AWGGREEN STUD 1 TB1 2 4AWGRED STUD 2 CR1-3 3 14AWG RED CB14-20 RPC30@1 20

14AWGGREEN STUD 1 TB11 2 16AWG RED RSS1@BAT CR1-3 3 ETA BUSS RPC30@1 THRU RPC37@1 20 4 14AWGGREEN STUD 1 TB21 2 BAWGRED CR1-4 CB1-4 4 14AWG RED CB14-20 RPC42@1 20 4

CINCH 141J JUMPER TB1 THRU TB9 2 ETA BUSS CB1-4 THRU CB12-4 4 ETA BUSS RPC42@1 THRU RPC46@1 20

CINCH 141J JUMPER TB11 THRU TB15 2 ETA BUSS CB25-4 THRU CB28-4 4 14AWG RED CB15-21 FX2N4BE-+VO 21

CINCH 141J JUMPER TB16 THRU TB20 2 BAWGRED CR1-4 CR2-4 4 16AWG RED FX2N4BE-+VO FX2N48E-+V1 21

~ CINCH 141J JUMPER TB21 THRU TB23 2 8AWGRED CR1-4 CB2B-4 4 16AWG RED FX2N48E-+V1 FX2N4BE-+V2 21 - 14AWGGREEN TB15 TB16 2 10AWG RED CR1-4 SUP1@INPUT1+ 4 16AWG RED FX2N4BE-+V2 FX2N4BE-+V3 21

~

DIRECT ITEM 92 R1 TB23 2 ~ 14AWGRED Fuse F1-4 CB28-4 4 16AWG RED FX2N4BE-+V3 FX2N48E-+V4 21

~ 16AWG RED RSS1@IGN PB1-5 5 14AWG RED CB16-22 RPCO@1 22

16AWG GREEN RPCO@6 TB6 2 8AWGRED CR2-6 CB13-6 6 ETA BUSS RPCO@1 THRU RPC7@1 22

ETA BUSS RPCO@6THRU RPC17@6 2 ETA BUSS CB13-6 THRU CB24-6 6 14AWG RED CB16-22 RPC12@1 22 3 3

16AWGGREEN RPC20@6 RPC17@6 2 14AWG RED CB1-7 RKS2@2B 7 ETA BUSS RPC12@1 THRU RPC13@1 22

ETA BUSS RPC20@6 THRU RPC42@6 2 14AWGRED CB2-B RKS5@2B 8 ETA BUSS RPC20-1 THRU RPC22-1 22

16AWG GREEN RPC43@6 RPC42@6 2 16AWG RED CB2-8 CR5@B B 14AWG RED CB16-22 RPC22@1 22

ETA BUSS RPC43@6 THRU RPC54@6 2 ~ 14AWG RED TB55 CB6-9 9 14AWG RED CB20-25 RPC47@1 25

16AWGGREEN RPC54@6 RPC55@6 2 16AWG RED GA1-A1 TB69 10 ETA BUSS RPC47@1 THRU RPC57@1 25 --ETA BUSS RPC55@6 THRU RPC57@6 2 16AWG RED 10 ~ 16AWG RED RKS18@2B RKS1B@5B 25

16AWGGREEN RPC57@6 TB11 2 16AWG RED 10 ~ 16AWG RED RKS1B@5B P6B-3 25

16AWGGREEN RPCO@5 TB12 2 16AWG RED 10 16AWG BLACK RKS7@1 X5 39

ETA BUSS RPCO@5THRU RPC17@5 2 16AWG RED 10 16AWG BLACK X5 DIODE D40 ANODE 39

16AWG GREEN RPC20@5 RPC17@5 2 & 16AWG RED TB57 CR59@1 10 & 16AWG BLACK RKS7@1 RKS6-5B 39 2 ETA BUSS RPC20@5 THRU RPC42@5 2 16AWG RED GA6@LT+ TB68 10 16AWG BLACK RSS1-ST RKS7@2B 42 2

16AWG GREEN RPC43@5 RPC42@5 2 &~ 16AWG RED TB57 CB4-10 10 16AWG BLACK CR1B@9 TB29 43

ETA BUSS RPC43@5 THRU RPC54@5 2 &~ 16AWG RED TB66 RKS7@5B 10 ~ 20AWG BLACK LT40@A TB29 43

16AWGGREEN RPC54@5 RPC55@5 2 16AWG RED 10 16AWG BLACK X3 TB29 43

ETA BUSS RPC55@5 THRU RPC57@5 2 16AWG RED CB4-10 TB66 10 CINCH 141J JUMPER TB29 TB30 43 ~

16AWGGREEN RPC57@5 TB13 2 CINCH 141J JUMPER TB66 THRU TB69 10 DIRECT CR-1-44 DIODE 1-CATHODE 44 t--

BASE BOX 1&.1 SEE LAST SHEET b( DLH lJ CUSTOMARY:

c:JordCo_ O-MAY-l 600991 I~m~~ PROJECTION

I"" I WANGI' I~:~~BY: I [(0.1 All DIMENSIONS

IN INCHES PRODUCT: eX-HAMMER 1

IUPUEOTO!.ERANa:S DESCRIPTION: 1

41CX-70-7 FHAcr"N I ± 1M LOGIC BOX PLC 24V CAB ONL Y x ±.06 xx ±.03

OlE I s:ALE I ORAWlKOCOCEllJl.@ER I REV_ xxx ± .010

~~t~~~··~ 0\1/4\ 31440500 IT S/N41 0950 & ABOVE PlmEAIIGlEs·!·t ASSEMBLY:- I SHEET 7 OF 32

I I H I G I F I E I 0 I C B I A

I I H I G I F I E I D I c T B I A

NO. 31440500 I SHEET tlO I AU INFORIlATIONCOtlT.NEOON llflS ORA"NG IS CONSIDERED TO BE BOTH

8132 ~~:E~~~~=~~~TB~Er:~SS~~~~~~=:alt~ I WIRE DESCRIPTION END J END 2 WIRE # END 1 END 2 WIRE DESCRIPTION END 1 END 2 WIRE #

7 LOCATION LOCATION WIRE DESCRIPTION LOCATION LOCATION WIRE # LOCATION LOCATION 7

~ & 20AWG BLACK LT39@A TB49 431 16AWG BLACK YO RPCO@2 YO

~ 16AWG BLACK RKS6-3 TB85 47 CINCH 141J JUMPER TB49 TB50 431 16AWG BLACK Y1 RPC1@2 Y1

~ 16AWG BLACK RKS6-1 TB86 48 & 20AWG BLACK CR15@4 LT31-A 432 16AWG BLACK Y2 RPC2@2 Y2

- && DIRECT FLASHER (WHITE) TB24 51 & 20AWG BLACK CR15@3 LT32-A 433 16AWG BLACK Y5 RPC5@2 Y5

~ & 20AWG BLACK 16AWG BLACK Y6 RPC6@2 Y6 -CR16@4 LT33-A 434

~ 16AWG BLACK CR5@5 FLASHER (RED) 55 & 20AWG BLACK CR16@3 LT34-A 435 16AWG BLACK Y7 RPC7@2 Y7

.&. 14AWG BLACK PB3 TB37 56 16AWG BLACK CR17@6 TB51 449 16AWG BLACK Y12 RPC12@2 Y12

.&. CINCH 141J JUMPER TB37 TB38 56 16AWG BLACK DIODE 40-CATHODE TB51 449 16AWG BLACK Y13 RPC13@2 Y13

6 16AWGBLACK DIODE27-CATHODE CR4@6 59 16AWG BLACK DIODE 42-CATHODE TB52 449 16AWG BLACK Y20 RPC20@2 Y20 6

16AWG BLACK CR22@4 XO 62 16AWG BLACK DIODE 35-CATHODE TB52 449 16AWG BLACK Y21 RCC21@2 Y21

16AWG BLACK CR22@4 TB58 62 CINCH 141J JUMPER TB51 TB52 449 16AWG BLACK Y22 RPC22@2 Y22

16AWG BLACK CR22@3 TB48 63 16AWG BLACK CR18@6 TB53 450 16AWG BLACK Y30 RPC30@2 Y30

16AWG BLACK CR22@2 CR22@3 63 16AWG BLACK DIODE 39-CATHODE TB53 450 16AWG BLACK Y31 RPC31@2 Y31

- & 16AWGBLACK CR22@2 X1 63 16AWG BLACK DIODE 41-CATHODE TB54 450 16AWG BLACK Y32 RPC32@2 Y32 -16AWG BLACK CR17@1 TB31 64 16AWG BLACK DIODE 37-CATHODE TB54 450 16AWG BLACK Y35 RPC35@2 Y35

& 20AWG BLACK LT41-A TB31 64 CINCH 141J JUMPER TB53 TB54 450 16AWG BLACK Y36 RPC36@2 Y36

16AWG BLACK X24 TB32 64 DIRECT CR2-451 DIODE 2-CATHODE 451 16AWG BLACK Y37 RPC37@2 Y37

CINCH 141J JUMPER TB31 TB32 64 16AWG BLACK CR2-451 PB5-451 451 16AWG BLACK Y42 RPC42@2 Y42 5

16AWGBLACK CR17@11 16AWG BLACK Y43 5

TB33 65 16AWG BLACK CR2-451 X4 451 RPC43@2 Y43

& 20AWG BLACK LT42-A TB33 65 16AWG BLACK RKS5@3 RKS3@2B 457 16AWG BLACK Y46 RPC46@2 Y46

CINCH 141J JUMPER TB33 TB34 65 16AWG RED CB9-487 PB5-487 487 16AWG BLACK Y47. RPC47@2 Y47

CINCH 141J JUMPER TB34 TB35 65 & 16AWG BLACK Y50 RPC50@2 Y50

f--16AWG BLACK CR22@1 CR18@4 72 CINCH 141J JUMPER TB56 TB57 10 16AWG BLACK Y51 RPC51@2 Y51

16AWG RED CB10-95 CR15@1 95 16AWG BLACK RKS7-4 TB47 536 16AWG BLACK Y52 RPC52@2 Y52 -14AWG RED CB10-95 CR16@1 95 16AWG BLACK DIODE 39-ANODE TB47 536 16AWG BLACK Y53 RPC53@2 Y53

& 16AWG RED CB17-98 TB10 98 & 16AWG RED CB28-547 RSS4-B 547 16AWG BLACK Y54 RPC54@2 Y54

14AWG RED CB3-103 RKS2@5B 103 & 16AWG RED CB31-560 LT52-BLACK 560 16AWG BLACK Y55 RPC55@2 Y55

4 Cable Item 144 P32A-2,3,4 GA1 @A 105-107 16AWG BLACK CR59@4 AL2 865 16AWG BLACK Y56 RPC56@2 Y56

4

Cable Item 144 GA1@B AL1@A - & 20AWG BLACK AL2 LT50-A 865 16AWG BLACK Y57 RPC57@2 Y57

16AWG BLACK RKS16@3 X31 155 & 20AWG BLACK CR59@3 LT51-A 866 16AWG BLACK RKS15@3 X30 157 & 16AWG BLACK TB59 CR59@A1 867 16AWG BLACK RKS18@6 P68-4 161 16AWG BLACK TB59 DIODE D90 CATHODE 867

- 16AWGBLACK POT 1 @2 P68-5 162 & 16AWG BLACK 3" JUMPER FOR M1 PIN7 -16AWGBLACK POT 1 @2 RKS-17@3 162 16AWG BLACK RKS-17@1 P68-6 163 16AWG BLACK POT 1 @3 P68-8 165 16AWG BLACK M1@1 RKS-18@1 166

3 16AWG BLACK RKS-18@1 RKS-18@3 166 3

16AWG BLACK M1@3 RKS-17@2B 167

~ 16AWG BLACK FX3U48M SIS FX3U48M OV 240

~ 16AWG RED FX3U48M+ FX2N48E+ 300

~ 16AWG RED CB8-300 FX3U48M+ 300 f-- DIRECT R1 TB25 303 I--

16AWGBLACK RPC47@4 TB25 303 16 AWG BLACK PB3-304 TB37 304

.&.~ 16AWG BLACK FX2N48E SIS FX2N48EOV 340

2 &,. 14AWG RED FUSE F1 VC1@VIN+ 350 BASE BOX 16AWG BLACK RKS10@1 2

TB39 426

16AWG BLACK DIODE 36-CATHODE TB39 426 16AWG BLACK CR17@2 TB40 426 41CX-70-8 CINCH 141J JUMPER TB39 TB40 426

- 16AWG BLACK RKS10@3 TB41 427 -16AWG BLACK DIODE 42-ANODE TB41 427

CINCH 141J JUMPER TB41 TB42 427 S/N41 0950 & ABOVE 16AWG BLACK RKS9@3 TB43 428 CUSTOMARY:

mrdCO. I @f3 m~NG<

16AWG BLACK DIODE 41-ANODE TB43 428 All DIMENSIONS PROJECT""

1 CINCH 141J JUMPER TB43 TB44 428 IN INCHES PRODUCT: ex HAMMER

16AWG BLACK RKS9@1 TB45 429 I"'PUEDTOLERANCES DESCRIPTION:

FRACTKON I ± ,. LOGIC BOX PLC 24V CAB ONLY 1

16AWG BLACK CR18@2 TB45 429 x ±06

16AWG BLACK DIODE 38-CATHODE TB45 429 xx ±03

OZE OCAtE DRAWlKiCODEllJMBER REV. xxx ± .010

16AWG BLACK TB45 TB46 429 1&1 SEE LAS.T SHEET ¥~~£;~"'!i D \1/4\ 31440500 IT k. DLH ,J 16AWG BLACK CR18@8 TB49 431

O-MAY-l 600991

I", I (11f.l'la I ~~~~N BY; I f'('O." PIANEAHGtEs+/.t ASSEMBLY:· I SHEET 8 OF 32

I I H I G I F E I 0 I C I B I A

I I H I G I F I E I D I C I B I A

-, SHEET NO 1 AliINFOIWATIONCOIH"NEDOtHHJSDRAI'dNGISCOIISIOEREOTOBEB01H 1 NO. 31440500 CONROENTIAlANDPRQPR!ETARY BY NORDCO INC. tlO USE OR REPRODUCTION 9132 THEREOF YAY BE I.IADEwTHOUT THE EXPRESS 'l'lRIHEIl couswr OF tlOROCO INC

P5 HAND CONTROLLER #4 HARNESS P5 PIO RH MANIFOLD HARNESS PIO P22 LH WORKHEAD HARNESS P22 7 END 1 END 2 END 1 END 2 END 1 END 2

7

WIRE DESCRIPTION WIRE # WIRE DESCRIPTION LOCATION LOCATION WIRE # LOCATION LOCATION WIRE DESCRIPTION LOCATION LOCATION WIRE #

A 16AWG GREEN A TB14 2 16AWG RED A CB21-13 13

16AWG BLACK B X44 382 16AWGGREEN B TB14 2 16AWGGREEN B TB15 2

16AWG BLACK C X43 381 16AWG RED C TB57 10 C -

16AWG BLACK D X45 383 16AWG BLACK D TB58 62 D t--

16AWG BLACK E TB34 65 16AWG BLACK E TB48 63 16AWG BLACK E X21 142

F F 16AWG BLACK F RPCO@4 144

16AWG BLACK H X47 384 G G

6 16AWG BLACK J X46 385 H H J

6

K J

L 16AWG BLACK K RPC31@4 83 K

M 16AWG BLACK L RPC32@4 85 16AWG BLACK L X23 132

N M 16AWG BLACK M RPC5@4 134

t-- 16AWG BLACK N RPC36@4 84 N t--16AWG BLACK P RPC37@4 86

P6 HAND CONTROLLER #3 HARNESS P6 P

END 1 END 2 Q 16AWG BLACK R RPC12@4 328

WIRE DESCRIPTION LOCATION LOCATION WIRE # R 16AWG BLACK S RPC13@4 339

A S 5

16AWG BLACK T

5

B X37 377

16AWGBLACK C X36 376 U P23 LH MANIFOLD HARNESS P23

16AWG BLACK D X40 378 V WIRE DESCRIPTION END 1 END 2 WIRE # LOCATION LOCATION 16AWG BLACK E TB34 65

F PI8 HAND CONTROLLER #2 HARNESS PI8 16AWGGREEN A TB15 2

t-- 16AWGGREEN B TB15 2 16AWG BLACK H X42 379 WIRE DESCRIPTION END 1 END 2

t--

16AWG BLACK LOCATION LOCATION WIRE # 16AWGRED C TB57 10 J X41 380 K A

D

L 16AWG BLACK B X14 372 E

.&. M 16AWG BLACK C X13 371

16AWG BLACK F CR59@8 16

4 N 16AWG BLACK D X15 373

G 4

16AWG BLACK E TB33 65 H

P8 FOOTSWITCH HARNESS P8 F J

16AWGBLACK K RPC1@4 87 16AWG BLACK H X17 374

ENDl END 2 WIRE DESCRIPTION LOCATION LOCATION WIRE # 16AWG BLACK J X16 375 16AWG BLACK L RPC2@4 89

t--16AWG BLACK A XO 62 K

M I--

16AWG BLACK B X1 63 L 16AWG BLACK N RPC6@4 88

16AWG BLACK C RKS20@3 79 M 16AWG BLACK P RPC7@4 90

16AWG BLACK D RKS20@1 80 N Q

3 16AWG RED E CR18@1 71 R 3

.&. 16AWG BLACK F CR59@6 38 S

PI9 HAND CONTROLLER #1 HARNESS P19 T 16AWG BLACK H RKS20@6 79A

16AWG BLACK J RKS20@4 WIRE DESCRIPTION END 1 END 2 WIRE # U 80A LOCATION LOCATION V

K A t-- L 16AWG BLACK B X7 136 I-

16AWG BLACK C X6 135

P9 RH WORKHEAD HARNESS P9 16AWG BLACK D X10 137

WIRE DESCRIPTION END 1 END 2 WIRE # 16AWG BLACK E TB33 65

LOCATION LOCATION F

2 16AWG RED A CB19-12 12 16AWG BLACK H X12 138 BASE BOX .&. 16AWGGREEN B TB23 2 2

16AWG BLACK J X11 139 C K D L 41CX-70-9 16AWG BLACK E X51 122 M

t-- 16AWG BLACK F RPC30@4 124 N t--G H S/N410950 & ABOVE J CUSTOMARY:

C2rdCO. I~=.= K All DIMENSIONS

16AWG BLACK L X53 112 1

IN INCHES PRODUCT: ex HAMMER

16AWG BLACK M RPC35@4 114 IMPUEOTOlERANCES DESCRIPTION:

N FRACllON I ± 1m LOGIC BOX PLC 24V CAB ONLY 1

x ± 0;

P xx ± 03 92E s::ALE ORAWIGCOCErM/BER -.t'EV.

16AWG BLACK xxx ± .010

R RPC42@4 334 0\1/4 31440500 IT 16AWG BLACK S RPC43@4

1.&1 SEE LAST SHEET 6( DLH 1 J v{i;~;~ .. ~ 335 O-MAY-l 600991

I"" I OIlING! I~~~:NBY: T 1(0 I PlAIIfAllGtES./·I- ASSEMBLY:- ISHEET 9 OF 32

I I H I G I F I E I D I C I B I A

I I H I G I F I E I 0 I C I B I A

NO. 31440500 I SHEET NO. I ~INFOR"'TlONC""T"IEDONTHlSDRA"'llGISCONSIIlEREDTOBEBOTH

10132 =E~~~:WA~:T~~:~E~~SS~~TE~~~=~~mc I P32 NIPPER/CLAMP HARNESS P32 P68 GAGER METER P68 P72 RH OPER BOX HARNESS P72 7

7

WIRE DESCRIPTION END I END 2 WIRE # WIRE DESCRIPTION END I END 2 WIRE # END I END 2

LOCATION LOCATION LOCATION LOCATION WIRE DESCRIPTION LOCATION LOCATION WIRE #

16AWG BLACK A RKS38@3 514 16AWG BLACK 1 16AWG RED A CB24-30 30 B 16AWG GREEN 2 TB19 2 14AWGGREEN B TB21 2

r-- 16AWG BLACK C RPC20@4 158 16AWG RED 3 CB20-25 25 16AWG BLACK C CR1-44 44 -16AWG BLACK D RPC21@4 159 16AWG BLACK 4 X25 161 16AWG BLACK D P71-D 152

E 16AWG BLACK 5 P67-1 162 16AWG RED E TB26 11 16AWG BLACK F X32 147 16AWG BLACK 6 P67-2 163 ~ 14AWG BLACK F TB38 56 16AWG BLACK G RPC22@4 160 16AWGGREEN 7 TB19 2 16AWG BLACK G TB32 64

6 16AWG RED H CB19-12 12 16AWG BLACK 8 TB36 165 16AWG BLACK H TB35 65 6

16AWGGREEN J TB16 2 16AWG BLACK J TB50 431 16AWG GREEN K TB16 2 16AWG BLACK K TB30 43

L P69 HYDRAULIC TANK HARNESS P69 16AWG BLACK L TB40 426 M END I END 2 16AWG BLACK M TB42 427 - N WIRE DESCRIPTION

LOCATION LOCATION WIRE # r--

16AWG BLACK N TB46 429 P VIOLET 1 TB59 867 16AWG BLACK P TB44 428 R BLUE 2 CR15@2 118 16AWG BLACK R X55 332 .&. S GREY 3 RKS7@6 35 16AWG BLACK S X54 331

5 BLACK 4 CR16@2 119 16AWGRED T TB28 14 5

P33 GAGER HARNESS P33 WHITE 5 TB68 10 14AWG BLACK U RKS2@3 60

END I END 2 RED 6 CR4@A 58 14AWGGREEN V TB21 2 WIRE DESCRIPTION

LOCATION LOCATION WIRE # GREEN 7 TB19 2 16AWG BLACK W 16AWG BLACK A TB36 165 YELLOW 8 GA6@S 40 16AWGGREEN X

- 16AWG GREEN B P66-4 2 -16AWG BLACK C P67-3 163

P75 ENGINE HARNESS 16AWGGREEN D TB17 2 P71 LH OPER BOX HARNESS P71 P75

16AWGGREEN E TB16 2 WIRE DESCRIPTION END I END 2 WIRE DESCRIPTION END I END 2 WIRE # LOCATION LOCATION WIRE # LOCATION LOCATION

16AWG BLACK F RPC50@4 172 ~8 16AWG BLACK G RPC51@4 16AWG RED A CB24-30 30 1

4 173 ~

4

16AWG BLACK H RPC52@4 14AWGGREEN B TB20 2 14AWG BLACK 2 TB88 66 174

6 14AWG BLACK 3 RKS3@3 54 16AWG BLACK J RPC53@4 175 16AWG BLACK C PB1-151 151

16AWG BLACK RPC54@4 16AWG BLACK D P72-D 152 4 K 176

16AWG BLACK L RPC55@4 16AWG RED E TB26 11 5 177

.&.& 14AWG BLACK r-- 16AWG BLACK RPC56@4 ~ 14AWG BLACK F TB38 56 6 CR4-6 59 r--M 178 & 16AWG BLACK RPC57@4 16AWG BLACK G TB32 64 16AWG BLACK 7 RKS6@4 46

N 179 .&. 14AWG RED 8 CB11-26 16AWGGREEN P TB22 2 16AWG BLACK H TB34 65 26

16AWGGREEN Q TB22 2 16AWG BLACK J TB50 431 9 16AWG BLACK

16AWG BLACK R TB25 16AWG BLACK K TB30 43 10 RKS1@2B 108 303 .&. 16AWG BLACK 3 3 16AWG BLACK L TB40 426 11 RKS1@3 109

16AWG BLACK M TB42 427 12

P66 GAGER POWER SUPPLY P66 16AWG BLACK N TB46 429 & 16AWG BLACK 13 TB87 110

16AWG BLACK P TB44 428 & 16AWG BLACK 14 RKS6-2B 111 WIRE DESCRIPTION END I END 2

WIRE # .&. 15 LOCATION LOCATION 16AWG BLACK R X57 325 r-- & 16AWG RED 1 CB20-25 25 16AWG BLACK S X56 326 CAN SHIELD - SEE NOTE 16 P32A@4 107 -

16AWGGREEN 2 TB17 2 16AWG RED T TB28 14 CAN LOW (GREEN) - SEE NOTE 17 P32A@3 106

16AWG BLACK 3 TB36 165 14AWG BLACK U RKS2@6 199 gfl-N HIGH (YELLOW) - SEE NOTE 18 P32A@2 105

16AWG GREEN 4 P33-B 2 14AWG GREEN V TB23 2 NOTE: USE 18 AWG SHIELDED SAE 11939 DATABUS CABLE

5 16 AWG BLACK W

2 6 16AWG GREEN X BASE BOX 2

P67 GAGER ANALOG P67 41 CX-70-1 0 WIRE DESCRIPTION END I END 2 WIRE # r-- LOCATION LOCATION r--

16 AWG BLACK 1 P68-5 162 S/N41 0950 & ABOVE 16AWG BLACK 2 P68-6 163

16AWG BLACK 3 P33-C 163 CUSTOMARY: r:lrdCO.

@-E3 mOl""" 16 AWG GREEN 4 TB17 2 "M_

All DIMENSIONS

1 16AWG RED 5 FX2N48E + 300 IN INCHES PRODUCT: ex HAMMER

16AWGGREEN 6 TB18 2 IMPUEOTOlERANCES DESCRIPTION:


16AWGGREEN FRAcmN I ±,. 7 TB18 2 X ±.~

16AWG GREEN 8 TB18 2 xx ±.03 .lE SOAI.E DAAWllGcoa;llJ/IBER REV XXX ±.O10

}&JSEf LAST SHEET b( DLH 1J V~£=<SE 0\1/4\ 31440500 IT O-MAY-1 600991

I '" I ell/ll'JC.l I ~~~:N BY: I fcor PLAHEAHGlES.'.1" ASSEMBLY:- SHEET 10 OF 32

I I H I G I F I E I 0 I C I B I A

I I H I G I F I E I D I c I B I A

NO. I SHEET NO I AllINfORllAlJONCOO_NEOON THlS ORA"NG. C"",,CERED TO BE BOTH I 31440500 CONflDfNTlAlANO PROPRIETAAv BY NOROCOINC. NO IJS£ OR REPRODUCTION 11132 THEREOF /lAY BE MADE 'MiHOUT THE EXPRESS MITTEN CONSENT OF NOROCO INC

7 7

P79 CAB HARNESS P79

WIRE DESCRIPTION END 1 END 2 WIRE # LOCATION LOCATION

- & 16AWGBLACK 1 TB24 51 -16AWG BLACK 2 TB58 62

16AWG BLACK 3 RKS3@6 69 & 16AWG RED 4 CB25-540 540

&~ 16AWG RED 5 CB25-540 540

6 & 16AWG RED 6 TB55 9 6

16AWG BLACK 7 TB48 63 & 14AWG RED 8 CB6-9 9

& 16AWG RED 9 TB55 9 12AWGGREEN 10 STUD 1 2

- 16AWG BLACK 11 RKS3@4 68 f--

14AWG BLACK 12 RKS3@3 54

~ 14AWG BLACK 13 TB89 66

12AWGGREEN 14 STUD 1 2

~ 14AWGBLACK 15 TB90 67 5 5

14AWG BLACK 56 16 CR7@6

14AWGBLACK 18 RKS3@1 53

16AWG BLACK 19 - -

- P160 CAB HEATER P160 -WIRE DESCRIPTION END 1 END 2 WIRE #

LOCATION LOCATION

& 14AWGGREEN C RSS4-H 546

14AWGWHITE B RSS4-M 545

4 & 14AWG BLACK A RSS4-L 544 4

P161 CAB AIR CONDITIONER P161


r-- 12AWGWHITE A CB26-550 550 -12AWG BLACK B CB27-554 554

12AWGGREEN C TB2 2

3 3

P170 BULKLOADER - SPIKE BUSTER P170


& 16AWG BLACK A CB17-98 98

I-- & 16AWGWHITE B TB11 2 f--

2 BASE BOX 2

41CX-70-11 - Reference: -

P162 & P163 - See M26. P164 - Hyd Oil Temp -See M04. S/N41 0950 & ABOVE P165 - Power View Option P166 - Cummins Tier 3 Diag. CUSTOMARY:

C2rdCo, /@t3== P167 - Cummins Tier 3 ECM Power All DIMENSIONS

IN INCHES PRODUCT: - ex HAMMER 1

It.lPUEDTOLERANCES DESCRIPTION:

FRACTiON I ±,. LOGIC BOX PLC 24V CAB ONLY 1

x ±.CS

xx ± 03 OZE "'AlE I DRAVdtGCOOErUMBER I REV xxx ± .010

I&iSEE LAST SHEET b( DLH d V~~~;.~ .. :£ D 11/21 31440500 IT O.MAY.' 600991

1'''1 (llm(J I ~~~~N BY, I IC.O.' Pt.AU£ANGlES./·!O ASSEMBLY:· 1 SHEET 11 OF 32

I I H I G I F I E I D I c I B I A

NO. 31440500

BOX LID UPPER LEFT

I I LID OUTSIDE VIEW I : ____ . __ .. ____ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. -1

¢ .875

6.50

1.00

TO GREEN LAMP PIN B

l' _.,~ #2~· •. BLK·· - •• -_.

" ,

liTEM 4 HOLE LOCATION I

G

G

I LT53 I GREEN

D

RED PIN A

D

C

M01 ITEM PART NUM8ER OTY. NO. OR MATERIAL REO.

I 1 5190950 2

2 5190910

3 5190912

4 5103814

ADD 5 5104014

t 6 5270384 10

7 5166773 1

8 5166782 3

9 5166777 3

10 5170240 10

PURPOSE

A

CASE DRAIN FILTER

PART DESCRIPTION VENDOR PIN rmG SIZE

LAMPHOLDER DIALIGHT #508-7538-504 LAMP,GREEN LED 28V DIALIGHT #507-4861-3732-500 LAMP,RED LED 28V DIALIGHT #507-4761-3731-500

CONN,CABLE STR .38-.50 1/2NPT CROUSE HINDS #CGB-194 LOCKNUT,CONDUIT 1/2NPT T & B OR EQUIVALENT CORD, SO 18/3C BLK-WHT-GRN CONN,PACKARD WPK 3-WAY SHROUD (FEMALE) PACKARD #12010717 TERMINAL,MALE PIN WPK 18-20 GAUGE CABLE PACKARD #12089040 SEAL,WPK CABLE GREEN 20-14 GAUGE PACKARD #12015284 CABLE TIE .091 X 3.62 TYTON CORP. T18R

PROVIDES GREEN LIGHT INDICATION FOR FILTER ELEMENT CONDITION WHEN PRESSURE DROP ACROSS FILTER IS LESS THAN 12 PSI.

WHEN ABOVE 12 PSI THE RED LIGHT WILL INDICATE FILTER SHOULD BE CHANGED.

MOl WIRING TABLE

WIRE DESCRIPTION

18AWG BLACK 18AWG BLACK 18AWGWHITE

18AWG RED 16AWG BLACK


IN INCHES

END 1 END 2 WIRE # LOCATION LOCATION

LT54-B GREEN LAMP-B 2 LT53-B TB13 2 LT54-A ITEM 7-C 479 LT53-A ITEM 7-B 480 CB10 ITEM 7-A 95

M01

41CX-70-12 S/N41 0950 & ABOVE

NO. 31440500

....... - .. -.. , ......... .....

I CYCLE COUNTER ASS~ I TYP 4 i _ •• _ .. _ .. _ .. _ .. _ •. _ .. _ •• _ •• ...J

M02 WIRING TABLE


20AWG BLACK CNTR-1 TB14 2




20AWG BLACK CNTR-1 LEFT PLC@X7 136 HC DRIVE GUN 1 INPUT

20AWG BLACK CNTR-2 LEFT PLC @ X14 372 HC DRIVE GUN 2 INPUT

20AWG BLACK CNTR-3 RIGHT PLC @ X37 377 HC DRIVE GUN 3 INPUT

20AWG BLACK CNTR-4 RIGHT PLC @ X44 382 HC DRIVE GUN 4 INPUT

.. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. ..,

I LID OUTSIDE VIEW I

M02

PURPOSE

CYCLE COUNTERS

PROVIDES A CYCLE COUNTER FOR EACH HAMMER AND INDICATION ADVANCES EACH TIME THE HAMMER IS ACTIVATED .

M02

41CX-70-13


IN INCHES

S/N41 0950 & ABOVE

G

NO. 31440500

ADD

ADD

--

ITEM NO.

1

2

M03 HOURMETER ADDITION 7088110 PART NUMBER OTY. 0

PART DESCRIPTION OR MATERIAL REO. , VENDOR PIN ,

7088110 1 HOURMETER,SPECIAL 5 DIGIT DISPLAY ENM SPECIAL #T40A411 24 5170240 10 CABLETIE .091 X 3.62 mON CORP. T18R

PROVIDES A HOUR METER WITH 5 DIGITS. THIS WILL BE IN ADDITION TO THE MURPHY POWER VIEW WHICH HAS A HOUR DISPLAY.

THE METER WILL BE POWERED WHEN MACHINE IGNITION IS TURNED ON.

M03 WIRING TABLE


16AWG GRN GAs- TB63 2 16AWG BLK GAS + TB68 10


I LID INSIDE VIEW I G

0

1

M04 ISEE SHEET 151

DING SlZE ADD

L


I BOX INSIDE VIEW I

C A

M05 HEATED MIRRORS ITEM PART NUMBER OTY.

PART DESCRIPTION VENDQRP/N DING NO. OR MATERIAL REO. SlZE

1 5125425 SWITCH,ROCKER, RED OFF-NONE-ON EATON #NGR25011 BNBON

2 5128935 BREAKER,CIRCUIT lOA MAN RESET ETA #1170-22-1 OA

3 5166799 TERMINAL,PIN 12-14 GA DEUTSCH #0460-204-12141

4 5159045 CONNECTOR, ROCKER SWITCH EATON #28-5637-2

PURPOSE PROVIDES TWO HEATED MIRRORS THAT ARE CONTROLLED BY A ROCKER SWITCH.

WIRE DESCRIPTION

16AWG GREEN

16AWG BLACK

16AWG BLACK

MOS WIRING TABLE END 1

LOCATION

RKS41-LT -

RKS41-3

CB29

END 2 LOCATION

TB63 P79-19

RKS41-2B


IN INCHES

WIRE #

2

542 543

M03/ MOS

41CX-70-14 S/N41 0950 & ABOVE

c:JordCO. PRODUCT:

DESCRIPTION:

I--'---T-'---l LOGIC BOX PLC 24V CAB ONLY

PWlEAUGtES./ .• •

NO. 31440500

)

/

I LID OUTSIDE VIEW I / _ .. _ .. _ .. _ .. - .. _ .. ..../

M04 WIRING TABLE


16AWGGREEN GA9- TB60 2 16AWG BLACK GA9+ TB68 10 16AWG BLACK GA9-S P164-A 512

_ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. - .. ..,

2.62

liTEM 4 HOLE LOCATION I

G

G

(S) ~ eOe~

0> 0

~ WIRE TO EXTENu---_~:... 12" FROM BOTTOM OF BOX

SEE DETAIL FOR HOLE LOCATION ..,;::..--~

0

I ADD

L

0

~ ~

o

C A

M04 HYDRAULIC OIL TEMPERATURE GAGE ITEM PART NUMBER OTY. PART DESCRIPTION VENOORPIN DWG NO. ORM.A.TERIAL REQ. SIZE

1 7050060 GAUGE,HYD.OIL TEMPERATURE 12V STEWARD WARNER #82740 (12v)

2 61200106 1 RESISTOR KIT 12V-24V ADAPTER STEWART WARNER #829525-2D

3 5164405 8 TERMINAL,RING #6 STUD 14-16 GA NEWARK STOCK #47F2182

4 5103820 CONN,CABLE STR.38-.50 3/4 NPT CROUSE-HINDS #CGB294

5 5104016 LOCKNUT,CONDUIT 3/4NPT T & B#142

6 5166761 CONN,PACKARD 1-WAYTOWER (MALE) PACKARD #12015791

7 5166793 TERMINAL,FEMALE WPK 16-14 AWG PACKARD #12124580

8 5166778 SEAL,WPK CABLE GRAY 16-12 GA. PACKARD #12010293

PURPOSE PROVIDES A TEMPERATURE GAUGE THAT SENSES OIL TEMPERATURE IN THE HYDRAULIC TANK. IT PROVIDES NO ALARM. FOR HIGH TEMP ALARM, SEE M25

NOTE IADD HOLE TO BOX - SEE DETAIL LOWER LEFT


IN INCHES

IMPlIEDTctERANCES

PlANEAHGtES.I.l"

M04

41CX-70-15 S/N41 0950 & ABOVE

PRODUCT: ex HAMMER

DESCRIPTION:


OAAWIIGCOOEIIJIoeER

NO. 31440500

RE-USE--

#466 BLK P71-PIN W

I BOX INSIDE VIEW I

ITEM NO.

1

G

M06 PARK/RUN SWITCH PART NUMBER ~ra In PART DESCRIPTION I VENDQRPIN OR MATERIAL

J 1 REROUTE WIRES - ADD WIRES J

PROVIDES lWO ADDITIONAL PUSH BUTTON SWITCHES THAT ARE LOCATED ON THE RIGHT AND LEFT OPERATOR'S JOYSTICK.

PURPOSE WHEN EITHER OF THESE SWITCHES ARE PUSHED THE BRAKE WILL SET AND POWER WILL BE REMOVED FROM HAND CONTROLLERS AND WORK HEADS.

OPERATION IS IDENTICAL TO THE ELEGRICAL INTERLOCK PUSH BUTTON SWITCH LOCATED ON THE LOGIC BOX.

M06 WIRING TABLE


PB5 P71-W 466 P71-X P72-X 551

16AWG BLACK P72-W CR2 451 CB9 PB5 487

I~~ J

REROUTE WIRE #466 TO P71-W.

G

EXCLUDE--

151254221 ROCKER SWITCH ON-OFF-ON

ITEM NO.

1

o c A

M07 NO GAGER24V PART NUMBER ~J6: I [I PART DESCRIPTION I VENDQRPIN l~~ OR MATERIAL

I I STANDARD GAGER COMPONENTS I I

PURPOSE REMOVES THE GAGER CONTROLS, METER AND ASSOCIATED WIRING.

EXCLUDE THESE ITEMS,-----..:~~:__--___;.C' AND ATTACHED WIRING

I LID OUTSIDE VIEW I I LID INSIDE VIEW I

I BOX INSIDE VIEW I

WIRE REMOVAL

REMOVE ASSOCIATED WIRING FROM THE FOLLOWING CONNEGORS: P33-GAGER HARNESS, P66-GAGER POWER SUPPLY, P67-GAGER ANALOG, P68-GAGER METER


IN INCHES

IUPUEDTOlERAlUS

PWiEANG1ES./·!"

M06! M07

41CX-70-16 S/N41 0950 & ABOVE

PRODUCT: - ex HAMMER

DESCRIPTON:

LOGIC BOX PLC 24V CAB ONLY

DAAWIK;coceIIJMBER REV.

G

NO. 31440500

M08 SPEEDOMETER GAUGE ITEM PART NUMBER OW ,

PART DESCRIPTION VENDOR PIN NO. OR MATERiAl REO. ; ,

AD r:- 1 7085930 1 GAUGE,SPEEDOMETER 0-85 MPH VDO #437-152 2 5164299 2 TERMINAL,RING 16-14 GA #8 SCRW TERMINAL SUPPLY #B-237-08

3 5166691 3 TERMINAL,FEMALE SPADE 14-16GA WAYTEK #31718

L 4 5166695 4 TERMINAL,MALE SPADE 14-16 GA WAYTEK #32715 5 5120761 1 CONTACT,RECEPTACLE CANNON #330-0351-016

PROVIDES A 0-85 MPH SPEEDOMETER GAUGE LOCATED IN THE UPPER TOP PORTION PURPOSE OF THE LOGIC BOX.

THE METER INCLUDES AN ODOMETER AND IS 3 3/8" IN DIAMETER.

M08 WIRING TABLE

WIRE DESCRIPTION END 1 END 2 WIRE # LOCATION LOCATION 16AWG GREEN TB64-2 GA7@3 2 16AWGGREEN GA7@3 GA7 LT1- 2 16AWGGREEN GA7 LT1- GA7 LT2- 2

16AWGRED TB68-10 GA7@4 10 16AWGRED GA7@4 GA7 LT1+ 10 16AWG RED GA7 LT1+ GA7 LT2+ 10

16AWG BLACK PB32@B GA7@8 565


SCALE 3/4

G

D C

M09 ITEM PART NUMBER NO. OR MATERIAL

ADD 1 5128935

2 5120761 DWG SIZE

PURPOSE

I BOX INSIDE VIEW I

D

A

JOYSTICK DISABLE OW PART DESCRIPTION VENDOR PIN DWG REO. SlZE

BREAKER,ClRCUIT lOA MAN RESET ETA #1170-22-1 OA

CONTACT,RECEPTACLE CANNON #330-0351-016

WHEN THE INTERLOCK SWITCH IS PUSHED A HYDRAULIC VALVE WILL REMOVE THE CONTROL PILOT PRESSURE OF THE JOYSTICK DISABLING ALL JOYSTICK FUNCTIONS.

M09 WIRING TABLE END 1

WIRE DESCRIPTION LOCATION

16AWG BLK CB22

END 2 LOCATION

P23-J

WIRE #

535

MOB / M09

41CX-70-17


IN INCHES

S/N41 0950 & ABOVE

PRODUCT:

Wardeo_ ~THRO",,", ~ PRMClION

---tXHAMMER DESCRIPTION:

t-::::=:;:::::'::;:'::::::""'-l LOGIC BOX PLC 24V CAB ONLY

Pt.AIlEAllGI£S./·,·

NO. 31440500

MIO TRAVEL ALARMS w/TlMER

DESCRIPTION END 1 END 2 WIRE # LOCATION LOCATION 16 AWG BLACK CB5 ETA BUSS 4

16 AWG BLACK CB5 CR44@30 " 16 AWG BLACK CR44@85 STUD 1 2 16 AWG BLACK CR44@86 TIMER@1 553 16 AWG BLACK CR44@87 P79@7 575

16 AWG BLACK CR44@87 P79@2 555 16 AWG BLACK TIMER@2 D62@CATHODE 447

16 AWG BLACK TIMER@2 D63@CATHODE 447

16 AWG BLACK D62@ANODE TB58 62 16 AWG BLACK D63@ANODE TB48 63 RESISTOR (ITEM") TIMER@5 TIMER@4

_ •• _ •• _ •• _ •• _ •• _ •• _ •• _ •• _ •• _ .• _ •• ...1

_ .. _ .. _ .. _ .. _ .. _ .. - .. _ .. _ .. _ .. -'

ITIMER 1 I

I RESISTOR 22K I

I SIDE PANEL ASSY I H

.~",,': '

G

THIS OPTION IS OBSOLETE AS OF S/N411 056, REPLACED BY M35

G

D C


I 1 80010008

2 61200061

3 2837643

4 3060458

ADD 5 5195983

6 2837613

7 5166691

8 8390039

A

LIGHT MODIFICATION & TRAVEL ALARM 3 SECOND TIMER OTY. PART DESCRIPTION VENOORPIN DWG REO. SiZE

TIMER,2-180 SEC. (24V) SSCA NTS6 323P

RESISTOR,22K 1/2 WATT NEWARK #1 ON 595

MACH SCR #10-24 X 1.000

WASHER SAE .188 (#10) RELAY,NO/NC 24V 40AMP W/BRACKT NEWARKU 10C5398

5 MACH SCR#10X.375

2 TERMINAL,FEMALE SPADE 14-1 8GA VACO #68302

PLUG,SHEET METAL .50 DIA. PLASTIC MCMASTER-CARR #9750K52

A TIMER CIRCUIT IS ADDED TO THE TRAVEL ALARMS SO ANY TIME THE MACHINE IS TRAVELED (BOTH FORWARD AND REVERSE) THE ALARMS WILL ACTIVATE FOR 3 SECONDS.

M10


IN INCHES

41CX-70-18 S/N41 0950 & ABOVE

PRODUCT: - ex HAMMER

NO. 31440500

Mll WIRING TABLE

WIRE DESCRIPTION END 1 END 2 WIRE # LOCATION LOCATION CB17 RKS35-2B 458

RKS35-2B RKS37-2B 458

RKS37-2B RKS36-2B 458

RKS36-2B RKS34-2B 458 16AWG BLACK

RKS34-3 P10-J 462

RKS35-3 P10-R 460

RKS36-3 P10-H 459

RKS37-3 P10-S 481

-"-"-"-"-"-"-"-"-"-"-"--"


'.

G

I RKS34 I WORKHEAD LOCKUP RH

I RKS36 I GAGER LOCKUP

G

0

o

ITEM NO.

1 ADD 2

3

C

M11 PART NUMBER OR MATERIAL

5125415

5128935 5159045

PURPOSE

A

POWER LOCKUPS WITH GAGER QTY. PART DESCRIPTION VENOORPIN REO.

4 SWITCH,NGR ROCKER ON-NONE-ON EATON NGR20031 BNOON

BREAKER,ClRCUIT 10 A MAN RESET ETA#1170-22-10A

4 CONNECTOR,NGR ROCKER SWITCH EATON C-H #28-5637-2

AN ON/OFF SWITCH IS PROVIDED FOR EACH OF THE FOLLOWING LOCKS; NIPPER, GAGER, WORKHEADS 1&2, AND WORKHEADS 3&4.

OWG SIZE

THESE LOCKS ARE HYDRAULICALLY ACTUATED AND CAN BE INDEPENDENTLY LOCKED AND UNLOCKED USING THE ON/OFF SWITCHES.

IN ADDITION, ALL OF THE LOCKS WILL AUTOMATICALLY LOCK WHEN THE IGNITION IS TURNED OFF OR THE ELECTRICAL INTERLOCK IS PUSHED.

ONCE THE MACHINE IS RESTARTED AND THE ELECTRICAL INTERLOCK IS PULLED (DISENGAGED) THE LOCKS WILL RETURN TO THE POSITION BEFORE SHUTTING DOWN.

CUSTOMARY: ALl DIMENSIONS

IN INCHES

M11

41CX-70-19 S/N41 0950 & ABOVE

PRODUCT: ex HAMMER

DESCRIPTION:

~:::':':::;:=---l LOGIC BOX PLC 24V CAB ONLY

PVJIEANGlES'/""

NO. 31440500

Mi2 WIRING TABLE

WIRE DESCRIPTION END 1 END 2 LOCATION LOCATION

CB17 RKS35-2B RKS35-2B RKS37-2B

16AWG BLACK RKS37-2B RKS36-2B

RKS35-3 P10-R

RKS34-3 P10-J

RKS37-3 P10-S

- -- - -- - -- _., _ .. - _. - _. - -'"""


WIRE #

458

458

458

460

462

481

'.

'.

I RKS37 I NIPPER LOCKUP

G

I RKS34 I WORKHEAD LOCKUP RH

G

0

ITEM NO.

1

ADD 2

3

o

C

·M12 PART NUMBER QRMATERIAL

5125415

5128935

5159045

PURPOSE

A

POWER LOCKUPS WITHOUT GAGER QTY. PART DESCRIPTION VENDOR PIN REQ.

3 SWITCH,NGR ROCKER ON-NONE-ON EATON NGR20031 BNOON

1 BREAKER,ClRCUIT 10 A MAN RESET ETA #1 170-22-1 OA

3 CONNEaOR,NGR ROCKER SWITCH EATON C-H #28-5637-2

AN ON/OFF SWITCH IS PROVIDED FOR EACH OF THE FOLLOWING LOCKS; NIPPER, WORKHEADS 1&2, AND WORKHEADS 3&4.

DING SIZE

THESE LOCKS ARE HYDRAULICALLY AaUATED AND CAN BE INDEPENDENTLY LOCKED AND UNLOCKED USING THE ON/OFF SWITCHES. IN ADDITION, ALL OF THE LOCKS WILL AUTOMATICALLY LOCK WHEN THE IGNITION IS TURNED OFF OR THE ELEaRICAL INTERLOCK IS PUSHED.

ONCE THE MACHINE IS RESTARTED AND THE ELEaRICAL INTERLOCK IS PULLED (DISENGAGED) THE LOCKS WILL RETURN TO THE POSITION BEFORE SHUTIING DOWN.


IN INCHES

M12

41CX-70-20 S/N41 0950 & ABOVE

Wordeo. PRODUCT: --_. CXHAMMER

NO. 31440500

REMOVE

ADD --

ITEM NO.

STD

1


26690004 26690007

G

ISO CONVERTER 24-12V CUMMINS (REPLACE JD) OW 0

VENDOR PIN DWG , PART DESCRIPTION REO, , SIZE

1 CONVERTER EXISTING

1 CONVERTER,VOLT24-12V 20A ISOLT ASTRON CORP #IS02412-24

PURPOSE THE STANDARD 24-12V CONVERTER IS REPLACED WITH PART NUMBER 26690007 THAT IS TYPICALLY USED BY CNR TO POWER A 12V RADIO.

I BOX INSIDE VIEW I

REMOVE

ADD

---

ITEM NO.

STD 1

M15 ANTI-RESTART IGNITION SWITCH PART NUMBER OTY. 0

PART DESCRIPTION VENDORp/N DWG , OR MATERIAL REO. ,. SIZE

51260B2 1 SWITCH, IGNITION COLE HERSEE #95612

51260B3 1 SWITCH,IGNITION LEVER TYPE COLE HERSEE #956-3124

REPLACES EXISTING IGNITION SWITCH WITH IGNITION SWITCH THAT MUST BE RETURNED TO OFF POSITION BEFORE ALLOWING SWITCH TO BE TURNED TO START POSITION. (WILL PROTECT AGAINST ENGAGING STARTER WHEN ENGINE IS RUNNING)

I LID OUTSIDE VIEW I G

o

1.) BREAK BUSS BAR BETWEEN CB3 & CB4. ~ INSTRUCTIONS 2.) JUMPER CB1 ,CB2, & CB3 TOGETHER.

3.) ADD WIRE FROM CB3 TO CRl-3.

o

ITEM NO.

C


A

WORK,TRAVEL,BRAKE,MARKER LIGHT POWER MODIFICATION OW REO. PART DESCRIPTION VENDOR PIN DWG 7

SIZE

~L-~ ______ ~~L-__________________ L-____________ ~

PURPOSE ALLOWS THE LIGHTS TO BE LIT WHEN MACHINE IGNITION SWITCH IS TURNED OFF. THE BATTERY DISCONNECT MUST BE TURNED ON.


IN INCHES

M13,M14,M15

41CX-70-21 SN REF:1

$'u-:1 ""''''G.E W"J ",,"ECmN

PRODUCT: ex HAMMER DESCRIPTION:

f----r---f LOGIC BOX PLC 24V CAB ONLY

DRAWIGCOI);"IIJ'-6ER

NO.

G

31440500

M16 PERIMETER LIGHTING ITEM PART NUMBER OTY. 0

PART DESCRIPTION VENDOR PIN NO. OR MATERiAl REO. , ,

E 1 5128937 1 CIRCUIT BREAKER, 20A ETA #1170-22-20A

2 5159045 1 CONNECTOR EATON #28-5637-2

3 5125415 1 SWITCH,ROCKER DPDT ON-NONE-ON EATON NGR20031 BNOON

~ PURPOSE

UP TO SIX ADDITIONAL FLOOD LIGHTS ARE ADDED TO THE MACHINE. ONE LIGHT IS MOUNTED ON A MAST ON THE FRONT OF THE MACHINE. LIGHTS 2 TO 5 MOUNTED ON TOP OF CAB AT EACH CORNER. LIGHT 6 AVAILABLE FOR REAR CENTER ON TOP OF CAB.

DWG SIZE

THE ON/OFF SWITCH IS MOUNTED ON LOGIC BOX COVER NEXT TO WORK LIGHTS.

M16 WIRING TABLE

WIRE DESCRIPTION

14AWGRED 14AWG BLACK

14AWG BLACK 14AWG BLACK 14AWG BLACK

14AWG BLACK

CAB HARNESS

I BOX INSIDE VIEW I

END 1 END 2 LOCATION LOCATION RKS4@5B CB30-61 RKS4@2B CB30-61

RKS4@6 TB90 RKS4@3 TB89 RKS4@3 TB88

TB88 TB89

WIRE #

61 61

67 66

66 66

G

o

M17 ESPAR HEATER POWER ITEM PART NUMBER OTY. 0

PART DESCRIPTION VENOORPIN NO. OR MATERIAL REO. , ,

1 5103819 1 CONN,CABLE STR .50-.62 1/2NPT CROUSE HINDS #CGB1 95

2 5104014 1 LOCKNUT,CONDUIT 1/2NPT T & B OR EQUIVALENT

PURPOSE PROVIDES 24 VOLTS TO ESPAR HEATER CONTROL CIRCUIT.

6.50

t---- 3.50 ----I

I BOX OUTSIDE VIEW I liTEM 1 HOLE LOCATION I

ITEM NO.

1

M18 DUST BIN LIGHT PART NUMBER ~ro: I z I PART DESCRIPTION 1 VENDOR PIN I~~ OR MATERiAl

96412000 1 -REFI 1 ASSY,DUST BIN/HOOD LIGHT 1 ID

PROVIDES A 24 VOLT LIGHT IN THE DUST BIN AREA FOR MAINTENANCE PERSONNEL. SWITCH FOR LIGHT IS ON LIGHT FIXTURE.

2.50

OWG SIZE

t~3'25 ~ I BOX OUTSIDE VIEW I liTEM 1 HOLE LOCATION I

o

C A

M19 KEY IGNITION SWITCH REMOVE

ITEM PART NUMBER OTY OWG NO. ORMATERtAL REO. PART DESCRIPTION VENDOR PIN SIZE

STD 5126082 SWITCH, IGNITION COLE HERSEE #95612

ADD- 5126094 SWITCH,IGNITION KEYED 3 POSITN COLE HERSEE #956-5307

PURPOSE REPLACES STANDARD LEVER STYLE IGNITION SWITCH WITH KEYED IGNITION SWITCH.


CUSTOMARY: All DIMENSIONS IN INCHES

M16-M19

41CX-70-22 S/N41 0950 & ABOVE

;;:;;brdco, PRODUCT: ~-CX HAMMER

DESCRIPTION:

~:,:.,:.:::r=-:--I LOGIC BOX PLC 24V CAB ONLY

REV

T

G

NO. 31440500

ADD

L


1 7079013

2 7079014

3 7079015 4 61200159

5 5159061

6 7072100

7 61200106

OTY. REO.

3

DUPLICATE GAGES MURPHY

PART DESCRIPTION VENDOR PIN

GAUGE,ENGINE OIL PRESSURE POWERVIEW MURPHY #PVA20-A-100-A

GAUGE,COOLANTTEMPERATURE POWERVIEW MURPHY #PVA20-B-250-A GAUGE,VOLTMETER POWERVIEW MURPHY #PVA20-C-24-A

RESISTOR,TERMINATING POWERVIEW GAUGE MURPHY PVjR #78000128

JUMPER HARNESS 12 INCH MURPHY #PVW-j-12 GAUGE,FUEL LEVEL 12V STEWART WARNER #82303

RESISTOR KIT 1 2V-24V ADAPTER STEWART WARNER #829525-2D

PURPOSE PROVIDES A 2" DIA MURPHY VOLT, OIL PRESSURE, AND WATER TEMPERATURE GAUGE IN ADDITION TO THE MURPHY POWER VIEW WHICH HAS EACH OF THESE DISPLAYED AND IS STANDARD ON THE MACHINE.

M20 WIRING TABLE NOTES

END 1 END 2 REPLACE FUEL GAGE WITH WIRE DESCRIPTION LOCATION LOCATION WIRE # ITEMS 6 &7.

NOTE ITEM 6 IS A 1 2V GAGE AN D ITEM 5 HARNESS AL1-B GAVOLT-A MUST BE CONNECTED USING ITEM 5 HARNESS GA VOLT-B GA PRESS-A RESISTOR ITEM 7.

ITEM 5 HARNESS GA PRESS-B GATEMP-A N/A THE LIGHT IN THIS GAGE IS 24V

& SHOULD NOT BE CONNECTED ITEM 4 RESISTOR GATEMP-B RESISTOR TO RESISTOR ITEM 7.


I LID INSIDE VIEW I

.":.0.:;".

5

2

ITEMPI

5

ALARM GAGE

H G

REMOVE ADD-

ITEM NO.

1

2

o

M21 REMOVE SHUTDOWN OVERRIDE PART NUMBER OTY. , OR MATERIAL REO.

, PART DESCRIPTION VENOORPIN , 5125404 1 REMOVE ROCKER SWITCH

58050010 1 PLUG,ROCKER SWITCH CUTOUT EATON #17-21543

REMOVE WIRE #108 CONNECTING RKS1 -2B TO P75-10 REMOVE WIRE #109 CONNECTING RKS1 -3 TO P75-11


M23 MAINTAIN WORK MODE @ START UP

PURPOSE EACH TIME MACHINE IS STARTED THE RELAY CONTROLLING WORK! TRAVEL MODE IS ACTIVATED TO SET THE MACHINE TO WORK MODE.

INSTRUCTIONS REMOVE DIODE D40 FROM T851 & "X5" AND DISCARD

C A

REMOVES A ROCKER SWITCH THAT IS USED FOR THE ENGINE SHUTDOWN OVERRIDE FEATURE. THIS FEATURE ALLOWS THE OPERATOR TO START THE ENGINE FOR A CONTROLLED TIME EVEN WHEN THE ENGINE PROTECTION

PURPOSE SYSTEM IS AUTOMATICALLY SHUTTING THE ENGINE DOWN (TYPICALLY USED IN EMERGENCY SITUATIONS AS DAMAGE TO THE ENGINE IS POSSIBLE).

AFTER REMOVING SWITCH THIS FEATURE IS NO LONGER AVAILABLE TO THE OPERATOR.


IN INCHES

M20,M21,M23

41CX-70-23 S/N41 0950 & ABOVE


r::==:::=;'::::::::"--I LOGIC BOX PLC 24V CAB ONLY 1 .x xx

NO. 31440500

-ADD

ADD 1-

ITEM NO.

1

2

M22 PART NUMBER OR MATERiAl

7088110

5170240

G

WORK HOURMETER ADDITION 7088110 OTY. ,

PART DESCRIPTION VENDOR PIN , REO. , 1 HOURMETER,SPECIAL 5 DIGIT DISPLAY ENM SPECIAL#T40A41124

10 CABLE TIE .091 X 3.62 TYTON CORP. T1 8R

PURPOSE AN ADDITIONAL HOUR METER WITH 5 DIGITS IS ADDED TO TRACK HOURS WHEN THE MACHINE IS IN THE "WORK MODE".

M22 WIRING TABLE

WIRE DESCRIPTION END 1 END 2 WlRE# LOCATION LOCATION

16AWG GRN GA5- TB63 2

16AWG BLK GA5+ TB34 65


I LID INSIDE VIEW I G

D c

I M23 ISEE SHEET 23 1

I ADD

LJ


GX§jJ)

B~ ~ ~

~ ~ ~ ~

~

I LID INSIDE VIEW I D

A

M24 DIAGNOSTIC ENGINE PORT P33 ITEM PART NUMBER OTY. PART DESCRIPTION VENDOR PIN NO. OR MATERiAl REO.

1 5166809 1 RECEPTACLE, SQ FLANGE 9 PIN DEUTSCH #HD10-9-1939P

2 2837337 4 MACH SCR #6-32 X.5 RD HD SLOT

3 3060452 4 WASHER,SAE #6 .390 OD

4 3048028 4 NUT HEX #6-32

5 5166791 13 CONTACT SOLID CRIMPED DEUTSCH #460-215-16141

6 5166788 4 PLUG,SEALING DEUTSCH 11401 7

7 5166813 COVER, PROTECTIVE, RECEPTACLE DEUTSCH HDC16-9

8 61200040 RESISTOR, 120 OHM, 1/2 WAn

PURPOSE

AN ELECTRICAL PLUG CONNECTION IS ADDED TO THE FRONT OF THE LOGIC BOX THAT CAN BE USED TO PLUG IN A LAP TOP TO VIEW ENGINE PARAMETERS.

THIS IS A DUPLICATE PORT WITH THE OTHER PORT BEING LOCATED ON THE ENGINE HARNESS.

P33 ENGINE DIAGNOSTICS PORT

WIRE DESCRIPTION END 1 LOCATION

END 2 LOCATION WIRE #

16 AWG GREEN A TB62 2 16 AWG RED B TB67 10

8&& CAN HIGH (YELLOW)-SEE NOTE C TB81 105/485

8&&~~CA~N~L~O~W~(~G~RE~E~N~)-S~E~E~N~O~TE~ __ ~D ____ +-__ ~TB~8~2 __ -t~1~06~/7.48~4~ 8&&~ ____ ~CA~N~S~H7IE~LD~-S~E~E~N~O~TE~~~E~~~~~TB~8~3~~~1~0~7/~48~3~

NOTE:USE 18 AWG SHIELDED SAEJ1939 DATABUS CABLE

RESISTOR

WIRE DESCRIPTION

RESISTOR

CUSTOMARY: All DIMENSIONS IN INCHES

END 1 END 2 LOCATION LOCATION

106/484 107/483

M22,M24

41CX-70-24 S/N41 0950 & ABOVE

PRODUCT;

DESCRIPTION;

I-:-=::::'::::'::':::::':"'---l LOGIC BOX PLC 24V CAB ONLY

DRAWtK>COCErlJ/dBER REV

T PL/J'lEAl/GtES.~ 1°

NO. 31440500

I LID INSIDE VIEW I

CABLE TO EXTEND 80" FROM BOTTOM OF BOX ~

I BOX OUTSIDE VIEW I (2X)¢1.060

"~"'<:' •

7;------=-1 1------7.13 --l

0

ITEM NO.

~ 1

2

3 4

5 A[ 6 7

8 9 10

11

(S)

'._ .. _ .. _ .. _ .. - .. _ .. _ .. _ .. --'- .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. - .. -

1#8651 ___ -

TB85

I BOX INSIDE VIEW I G o

C A

M25 LOW HYD OIL LEVEL HIGH TEMP ALARM PART NUMBER OTY. OR MATERIAL REO. PART DESCRIPTION VENDOR PIN

61231261 RELAY,DPDT 24VDC 5 AMP FINDER 40.52.9.024 5155168 SOCKET,RELAY FINDER 95.05

29680018 4 DIODE,l N5624 3 AMP

5190950 LAMPHOLDER DIALIGHT #508-7538-504 5190912 LAMP,RED LED 28V DIALIGHT # 507-4761-3731-500 5270228 20 CORD SO 16/2C BLK-WHT 5103820 2 CONN,CABLE STR .38-.50 3/4NPT CROUSE HINDS CGB-294 5104016 2 LOCKNUT,CONDUIT 3/4NPT T & B #142 5166772 1 CONNECTOR, WEATHERPACK 2-WAY SHROUD PACKARD #12010973 5166778 2 SEAL,WEATHERPACK CABLE GRAY 16-12 GA. PACKARD #12010293 5166781 2 TERMINAL,MALE PIN WEATHER PACK PACKARD #12124582

PURPOSE IF OIL LEVEL BECOMES TOO LOW OR OIL TEMPERATURE IS ABOVE 180 DEG F A RED LIGHT LOCATED IN THE LOGIC BOX WILL TURN ON AND AN ALARM (ALZ) WILL SOUND.

WIRE DESCRIPTION

16AWG 8LACK

16AWGWHITE 16AWG 8LACK 16AWGWHITE

16AWG 8LACK

16AWG GREEN

D6-ANODE WHITE WIRE OIL TEMP SWITCH

M25 WIRING TABLE END 1

LOCATION T867

CATHODED5

T868 T868

ITEM 6 CATHODE D6

ITEM 9-8 CR30-12

T883 CATHODED7

AL2 T885

CATHODED8

T885 CR30-12 LT49-8

CR30-A2

LT50-8


IN INCHES

END 2 WIRE # LOCATION

ANODED5 CR30-11 10 ITEM 9-A 10 ITEM 6 10

ANODE D6 CR30-A1 861 CR30-A1 861 LT49-A 862

ANODE D7 T884

T884 863 ANODE D8

T884 CR59-4 865 T883 862 T861 2 T816 2 T861 2

M25

41CX-70-25 S/N41 0950 & ABOVE

!lJordCo. PRODUCT:

DESCRIPTION:

f-::'::::::':'::;::=:---l LOGIC BOX PLC 24V CAB ONLY

DRAWl':; core: r lJMBER REV.

T

G

NO. 31440500

I REM OVE

L r;;-&

AD L-

REU SE-

~ REM L--

M27 AUTO-SPIKE FEED ITEM PART NUMBER OW 0

PART DESCRIPTION VENOORPIN NO. OR MATeRiAl REO. , ,

109 5103820 1 CONNECTOR CROUSE HINDS CGB-294 115 5166772 1 CONNECTOR. SHROUD 2-WAY PACKARD #12010973 119 5166778 2 SEAL.WEATHERPACK CABLE GRAY PACKARD #12015359 120 5270228 6FT CORD. SO 16/2C BLK-WHT 121 5166781 2 TERM I NAL.MALE WEATH ER PK 14-16 GA PACKARD #12124582

1 5128935 1 CIRCUIT BREAKER. lOA ETA #1170-22-10A 2 5128939 1 CIRCUIT BREAKER. 30A ETA #1170-22-30A

3 5103824 1 CONNECTOR CROUSE HINDS CGB-295 110 5104016 1 LOCKNUT. CONDUIT 3/4" NPT

PURPOSE

WHEN AN AUTO-SPIKE FEED OPTION IS REQUIRED, THE SMALL 3 AMP CB THAT IS USED TO CONTROL THE SPIKE BUSTER HYDRAULIC VALVE SOLENOID IS REPLACED WITH A 30 AMP BREAKER.

THE ADDITIONAL AMPERAGE IS USED FOR THE SINGULATOR AND CONVEYOR HYDRAULIC VALVE SOLENOIDS OF THE AUTO-SPIKE FEED OPTION IN ADDITION TO THE SPIKE BUSTER HYDRAULIC VALVE SOLENOID.

P170 BULKLOADER - SPIKE BUSTER P170

WIRE DESCRIPTION END 1 END 2 WIRE # LOCATION LOCATION 16AWGBLACK A CB17-98 98 16AWGWHITE B TB11 2

liTEM ADDED@ CB121 liTEM ADDED@CB181&

I ITEMS REMOVED @ P1 70 I I ITEMS ADDED @ P1 70 I

G

.6 8" FROM

THE BOTTOM OFTHEBOX

0 C

I ADD

L

liTEM ADDED @ CB331 .6

.6 USE 18 Awe SHIELDED SAE J1939 DATABUS

CABLE

& ~

I FUSE 2 ADDED I

I ITEMS ADDED @ P1 67 I I HOLE ADDED@ P167 I

o

M28 CUMMINS ENGINE ITEM PART NUMBER OW PART DESCRIPTION VENDOR PIN NO. ORMAlERlAL REO.

1 5128936 CIRCUIT BREAKER. 15A ETA #1170-22-15A

2 5138100 FUSE HOLDER ALLEN BRADLEY 1492-H5

3 5129230 FUSE. GLASS. 30 AM P BUSS #AGC-30

4 6FT CORD, SO 1 2!3C BLK-WHT-GRN

5 5166763 1 CONNECTOR, TOWER 3 WAY PACKARD #12015793

6 5166785 1 TERMINAL,FEMALE WEATHER PACK PACKARD # 12124581

7 5166778 3 SEAL.WEATHERPACK CABLE GRAY PACKARD #12015293

8 5103824 CONNECTOR CROUSE HINDS CGB-295

9 5104016 LOCKNUT. CONDUIT 3/4" NPT

PROVIDES MODIFICATIONS TO WIRING AND COMPONENTS FOR A CUMMINS

PURPOSE ENGINE OPTION. THE CUMMINS ENGINE MODEL IS A TIER 3 QSB 4.5 WITH COLD WEATHER OPTIONS. IF ESPAR HEATER IS REQUIRED MOD 17 MUST BE INCLUDED WITH THIS MOD.

ADD! WIRE # REMOVE

REMOVE 26 REMOVE 47 REMOVE 48 REMOVE 46 REMOVE 105

REMOVE 106 REMOVE 107 REMOVE 108 REMOVE 109 REMOVE 110 REMOVE 111

ADD 2 ADD 4 ADD 45 ADD 483 ADD 484

ADD 485 ADD 605 ADD 610 ADD 611 ADD 611 ADD 612 ADD 620

01.062

6.88

WIRE MODIFICATION WIRE END 1 END 2

DESCRIPTION LOCATION LOCATION

CB11-26 P75-8

RKS6-3 TB85 RKS6-1 TB86

RKS6-4 P75-7

CAN HIGH P75-18 P32A-2

CAN LOW P75-17 P32A-3

CAN SHIELD P75-16 P32A-4

RKS1-2B P75-10

RKS1-3 P75-11

TB87 P75-13

RKS6-2B P75-14

16AWG GRN STUD 1 P75-7

14AWG RED CB33-4 ETA-BUSS

16AWG BLK RKS1-2B P75-11

CAN SHIELD P32A-4 P75-18

CAN LOW P32A-3 P75-17

CAN HIGH P32A-2 P75-16

P75@9 CB11

16AWG BLK RKS6-2B P75-10

16AWG BLK RKS1-3 P75-12

16AWG BLK RKS6-3 P75-12

16 AWG BLK RKS6-4 P75-13

14AWG BLK CB33-620 P75-8

P167 ECM POWER SUPPLY P167 WIRE

DESCRIPTION CORD 12/3C-BLK CORD 12/3C-WHT

CORD 12/3-GRN


IN INCHES

END 1 END 2 WIRE # LOCATION LOCATION

PINA FUSE 30A (F2) 1

PIN B FUSE 30A (F2) 616 PIN C STUD 1 2

M27,M28

41CX-70-26 S/N41 0950 & ABOVE

PRODUCT: -- ------cxHAMMER DESCRIPTION:

~~=---l LOGIC BOX PLC 24V CAB ONLY

OAAWIGCOCEIIJMBER

G

NO. 31440500

0 eOe~ ~

~ ~ ~ ~

~

I LID OUTSIDE VIEW I I LID INSIDE VIEW I

(2X)¢.609

3.94

2.62

I BOX OUTSIDE VIEW I I ITEMS 3 &- 4 HOLES I 1---- 4.88 ---I~

..... ----7.13 -------I

G

C A

.&. M29 CARRIAGE CENTERING ITEM PART NUMBER OTY. PART DESCRIPTION VENDQRPIN r:JoNG NO. OR MATERIAL REO. SIZE

I 1 5129106 2 RPC,2.0A ETA UE1048-602-DC24V-S426-2.0A

ADD 2 5125415 2 SWITCH, ROCKER, DPDT ON-NONE-ON EATON CH #NGR20031 BNOOY

&

3 5120803 RECEPTACLE, MALE MINI 12 PIN LUMBERG #RSF 120M-624/3F

4 5120795 2 RECEPTACLE,MICROFAST (FEMALE) LUMBERG URKF-4/05M

THIS MOD PROVIDES CONTROL TO THE WORKHEAD CENTERING EQUIPMENT VIA THE PLC. WHEN SWITCHED ON, THE WORKHEAD WILL AUTOMATICALLY MOVE FORWARD OR BACK

PURPOSE AS NECESSARY TO RETURN TO A CENTRAL POSITION IN PREPARATION FOR THE NEXT TIE. THE CENTERING IS ACTIVATED BY THE TRAVEL PEDALS, WITH A SMALL DELAY.

P47 CARRIAGE CENTERING LH

WIRE END 1 END 2 DESCRIPTION LOCATION LOCATION

BROWN 1 RKS22@2

WHITE 2 -BLUE 3 P48@5

BLACK 4 P48@7

P49 CARRIAGE CENTERING RH

WIRE END 1 END 2 DESCRIPTION LOCATION LOCATION

BROWN 1 RKS22@2

WHITE 2 -BLUE 3 P48@4

BLACK 4 P48@6

M29 WIRING TABLE WIRE END 1 END 2

DESCRIPTION LOCATION LOCATION Y3 RPC44@2

16AWG BLAC Y34 RPC45@2

RPC44@4 RKS22@3

RPC45@4 RKS21 @3

REF: 97415183 DWG

WIRE #

572

571

570

WIRE #

578 -

579

580

WIRE #

Y3 Y34 573 577

P48 CARRIAGE CENTERING

WIRE END 1 END 2 WIRE # DESCRIPTION LOCATION LOCATION ORANGE 1

BLUE 2 WHITE/BLACK 3

RED/BLACK 4 P49@3 (BLUE) 579 GREEN/BLACK 5 P47@3 (BLUE) 571

ORANGE/BLACK 6 P49@4 (BLACK) 580 BLUE/BLACK 7 P47@4 (BLACK) 570

BLACKIWHITE 8 GREEN 9

RED 10 TB 2 WHITE 11

BLACK 12

M29


IN INCHES

41CX-70-27 S/N410950 & ABOVE


~::'=;::=-:--l LOGIC BOX PLC 24V CAB ONLY

DRA'MtKicoo:rlJ/IBER

G

NO. 31440500

M30 CAMERA SYSTEM & M31 XENON LIGHTS ITEM PART,NUMBER ~~In PART DESCRIPTION I VENDOR PIN NO. OR MATERIAL

)- 1 5120789 1 I I RECEPTACLE, 6 PIN I DEUTSCH HD44-18-6-PN ADD ADD-

ITEM PART NUMBER QTY. 0 PART DESCRIPTION VENOORPfN

NO. OR MATERiAl REQ. , -e

1 620119 1 GROMMET, RUBBER SPAENAUR #RB-99 5/8ID, 1-1/4 HOLE OR EQUIV

PURPOSE FOR CONTROLLING XENON LIGHTS VIA CONTROL BOX 31440126 ITO PROVIDE POWER TO CAMERA SYSTEM USING EXISTING

I

PURPOSE 3A FUSED PROTECTION. WIRES TO CAMERA WILL BE INSTALLED BY NORDCO.

M30 WIRING TABLE M31 WIRING TABLE

WIRE DESCRIPTION END 1 END 2

WIRE # LOCATION LOCATION

ETA BUS CAMERA FUSE 4

BROWN TB58 CAMERA SIGNAL 62

GREEN TB48 CAMERA SIGNAL 63

WIRE DESCRIPTION END 1 END 2 WIRE #

LOCATION LOCATION

8AWG GREEN STUD P108@4 2

8AWGRED CR1-3 P108@3 3

16AWG BLACK RKS3@1 P108@2 53


16AWG BLACK TB90 P108@6 67


7.50=---"1

t 0 3.50

~ 0 o 0 0 0 0 0 0 I BOnOM VIEW I

I TOP VIEW I 1.442

0 0 0 0 0 I ~~

¢ 1.507 1---------- 9.38 -------I.~I

1

I Pl0S1

G

o

.&.

I AD L

D

c A

M32 LOW DECIBEL HORNS ITEM PART NUMBER QTY. 0

PART DESCRIPTION VENOORPIN , NO. OR MATERIAL REO. e

1 56405476 1 DECAL, LOW DECIBEL HORNS SEE DETAIL DRAWING

2 5125960 1 PUSHBUTTON, HORN COLE-HERSEE 9216-03

3 5166782 2 TERMINAL,MALE PIN 18-20 GAUGE PACKARD #12124582

4 5166772 1 CONNECTOR, 2-WAY SHROUD (FEMALE) PACKARD #12010973

5 5166777 2 SEAL, CABLE GREEN 20-14 GAUGE PACKARD #12015284

EXTRA BUTTON FOR LOW DECIBEL HORNS TO BE USED IN RESIDENTIAL AREAS.

M32 WIRING TABLE

WIRE DESCRIPTION END 1 END 2

WIRE # LOCATION LOCATION

14AWGGREEN TB1-2 P110@B 2

14AWG BLACK PB3-11 PB12-11 11



14AWG BLACK PB13-57 P110@A 57

INSTRUCTIONS PLACE DECAL WITH TOP HOLE IN POSITION OF EXISTING HORN BUTTON. DRILL ¢ .688 THROUGH LOWER HOLE AND INSTALL ITEM 2.

EXISTING HORN BUTTON

I PB121

DRILL ¢ .688 HOLE AFTER ATTACHING DECAL (ITEM 1)

M30,M31,M32

41CX-70-28 S/N41 0950 & ABOVE


IN INCHES PRODUCT: --ex HAMMER

DESCRIPTION:

~:'::':';:'::::::""-j LOGIC BOX PLC 24V CAB ONLY

DRAWIGCOCEtJJMSER

NO.

G

31440500

.&

ADD -

M33 RADIO OFF DELAY ITEM PART NUMBER ~~In PART DESCRIPTION I VENDORP/N NO. OR MATERIAL

33.1 80010052 1 I ITIMER, DPDT, MODULAR MULTIFUNCTION I FINDER #83.02.0.240

PURPOSE TO ALLOW THE OPERATOR TO USE THE RADIO FOR 2 HOURS AFTER THE IGNITION SWITCH IS TURNED OFF, WITHOUT DRAINING THE BATTERY ON OTHER DEVICES.

ADD I REMOVE

REMOVE

REMOVE

ADD ADD ADD

ADD ADD

ADD ADD ADD

ITMRSI

M33 WIRING TABLE

WIRE DESCRIPTION

14 AWG RED

14 AWG RED

16 AWG GREEN 14 AWG RED 16 AWG RED

14 AWG RED 14 AWG RED

16 AWG RED 14 AWG BLACK 14AWG BLACK

END 1 LOCATION

FUSE Fl-4

FUSE Fl

TB23 FUSE Fl-4

TB69

FUSE Fl TMR8@15 TMR8@25 TMR8@28

TMR8@18

I , ,

I , .'

) "

END 2 LOCATION

CB28-4

VC1@VIN+

TMR8@A2

CB31-3 TMR8@Bl TMR8@15

TMR8@25 TMR8@Al TMR8@18

VC1@VIN+

!.G!

WIRE #

4

350

2

3 10

349 349 349

350

350

M33

TIMER TMRXX SmlNGS

SCALE 10h

TIME SET 20%

SELECTOR CCW

FUNCTION BE

G

o C

M34 ITEM PART NUMBER NO. ORMATERJAL

1 5128941

2 5166772

3 5166781

4 5166777

PURPOSE

M34

o

A

BATTERY SWITCHED BOARDING LIGHTS OlY. PART DESCRIPTION VENDOR PIN REO.

1 BREAKER CIRCUIT, 3A MANUAL RESET ETA 1170-22-3A

2 CONNECTOR, SHROUD 2-WAY PACKARD #12010973

4 TERMINAL, PIN MALE WEATHER PACK PACKARD #12124582

4 SEAL, CABLE WEATHER PACK, GREEN PACKARD #12015284

TO ALLOW STEP LIGHTS THAT ARE ONLY TURNED OFF WHEN MAIN BATTERY SWITCH IS TURNED OFF

M34 WIRING TABLE

WIRE DESCRIPTION END 1 END 2 LOCATION LOCATION

14 AWG RED CR1-BATTSIDE CB35

16 AWG RED CB35 P200 PIN A

16 AWG RED CB35 P201 PIN A 16 AWG BLACK STUD 1 P200 PIN B

16 AWG BLACK STUD 1 P201 PIN B

WIRE #

3

3 3 2

2

41CX-70-29


IN INCHES

S/N41 0950 & ABOVE

PRODUCT: '--ex HAMMER DESCRIPTION:

1-:::::::::::':':::;:=-:--1 LOGIC BOX PLC 24V CAB ONLY

ORAWIKiCOCEllJI.'BER REV

T PLAtIEAHGlES.~ I"

G

NO. 31440500

M35 TRAVEL ALARM WITH DELAY ITEM PART NUMBER OTY. 0

NO. OR MATERIAL REO. , PART DESCRIPTION VENDOR PIN ,

ADD - 1 80010050 1 TIMER ADJUSTABLE 12V/24V 16AMP Finder 80.01.0.240 .1 SEC-20HR FINDER,MULTI LOGIC [TMR4]

I I A TIMER CIRCUIT IS ADDED TO THE TRAVEL ALARMS SO ANY TIME THE

PURPOSE MACHINE IS TRAVELED (BOTH FORWARD AND REVERSE) THE ALARMS WILL ACTIVATE FOR 3 SECONDS. REPLACES [M10].

M35 TRAVEL ALARMS w/TIMER

DESCRIPTION END 1 END 2 WIRE # LOCATION LOCATION

16 AWG BLACK CB5 ETA BUSS 4

16 AWG BLACK CB5 TMR4@15 11

16 AWG BLACK TMR4@A2 STUD 1 2

16 AWG BLACK TMR4@18 P79@7 575

16 AWG BLACK TMR4@18 P79@2 555 16 AWG BLACK TMR4@A1 D62@CATHODE 447

16 AWG BLACK TMR4@A1 D63@CATHODE 447

16 AWG BLACK D62@ANODE TB58 62 16 AWG BLACK D63@ANODE TB48 63

G

D

I


e

OTY. REO.

A

AlC WITH PRESSURIZER CB UPGRADE PART DESCRIPTION VENDOR PIN

REMOVE----~49~~5~1~2~89~3~7--+_~_+B~R=E~AK~E~R~,~CI~RC~U~IT~20=A~W~/~M~A~N~U~AL~RE=S~ET~@~C=B~2~7+=E.~T.~A~.~11~7~0~-2=2~-2~0~A ____ ~

ADD ---- 5128939 BREAKER, CIRCUIT 30A WI MANUAL RESET @ CB27 E-T-A 1170-22-30A

PURPOSE SWAP STANDARD 20A CIRCUIT BREAKER ON CB27 IN LOGIC BOX WITH A 30A CIRCUIT BREAKER DUE TO AMPERAGE DRAW WHEN HAVING RED DOT NC AND PRESSURIZER OPTIONS TOGETHER

41CX-70-30

CUSTOMARY: AlL DIMENSIONS

IN INCHES

S/N41 0950 & ABOVE

PRODUCT: ex HAMMER

DESCRIPTION:

f::"':'::':;':'::;;':':'::':':--i LOGIC BOX PLC 24V CAB ONLY

DRAWl k> coce f MJ8ER REV.

T

I I H G I F I E I D C I B T A

NO. 31440500 I SHEET NO I AUINFORIlAnOllCONTAINEDOlllHISOOA"llGlSC<lIISIIlEREOTOSEBOlH

31132 ~~;:N~~~U::~~:~~:~~~~~~~=~:INC I ECO I 600270 REV- ECO I 600344 REVB ECO -r 600379 REVE ECO 1600563 REVK 7

7 DRAWN BY: CHECKED BY: I APPROVED BY: DRAWN BY: CHECKED BY: I APPROVED BY: DRAWN BY: CHECKED BY: r APPROVED BY: DRAWN BY: CHECKED BY: I APPROVED BY: SWA SCR I SW SWA SCR I MKS I ARADLOFF JWW I 08-03-10 09-03-10 09-04-10 01-10-11 02-10-11 04/05111 SCR 04-27-11

04-04-12 04-19-12 -SHEETI CHANGE SHEET CHANGE SHEETI CHANGE SHEET CHANGE ALL T NEW RELEASE

1 ADDED "X" TO 31440503 FOR M1 1 6 I ADDED NOTE 3. NEW BOXES 31440510 6-31440511 ADDED. - II Ip170WAS PI62 IN ERROR. BLK WIRE WAS "B", WHTWAS"A". 1 OPTION M24 ADDED TO BOX 31440509 6- JD LABEL REMOVED '--ITEMS 7 & 13 ADDED. OPTION M29 ADDED TO TABLE FOR 31440510.

ECO I 600311 REV A ITEM 17 WAS ITEM 50 & PLUG ITEMS 141 TO 143 REMOVED CHECKED BY: 1

2 ITEM 150 WAS 109 IN ERROR. ECO I 600397 REVF 2 ITEMS 13 6- 7 WERE 7 6- 13. DRAWN BY: APPROVED BY:

SWA I NOTE 10 ADDED. DRAWN BY: CHECKED BY: I APPROVED BY: CIRCUIT BREAKER TABLE: COLOR COLUMN ADDED 09-09-10 --

I CB4 WAS M24 - CBS WAS M10 - CB9 WAS M06 - CB10 WAS MOl - CB31 WAS M18 3 NOTE 3 ADDED SWA 5 SHEET CHANGE 04-13-11 - - lOA SB #17 WAS 3A #17 - lOA Mll #17 WAS #12 -lOA M1Z #17 WAS #lZ-

6 ITEMS 7 , 13 & 77 ADDED lOA MZ7 ADDED TO #lZ 6 BNSF BOX NUMBER ADDED ITEM 17 QTY 8 WAS 7 SHEET CHANGE CP REPLACES CSX & BOX NUMBER WITH CHECKED 6 ITEM 50 WAS ROCKER SWITCH 520273 LOGIC BOX 31440508 WITH PLAQUE 56407125 ADDED. TABLE LEFT: (CINCH 141J JUMPER-TBZ1 THRU-TBZ3) WAS TBZ1 THRU-TBZ4. MODS ADDED ITEM 150 WARNING BUZZER ADDED 1 M27 SHEET 26 WAS FUTURE (16 AWG GREEN-RKS3@6-TB64-#Z) REMOVED.

MOD M03 HOURMETER ADDITION WAS REPLACEMENT M27 CB17(30A) WAS (3A) & CB18 REMOVED TABLE CENTER: (ZO AWG GREEN - LT50-B) WAS 16 AWG GREEN.

MOD M14 WAS TRUMPET HORNS RELAY CENTER TABLE: (ZO AWG GREEN - L51-B) WAS 16 AWG GREEN I MOD M16 PERIMETER LIGHTING REPLACES WIRE #2 14 AWG GREEN CONVERTER V IN- TO TB22 ADDED 26 THIS SHEET ADDED FOR M27 INSTRUCTIONS. (16 AWG GREEN - TB19 - CR59@AZ)WASCR59@13- (16 AWG GREEN - GA6@-TB6Z)WASTB4

- CARRIAGE CENTERING 7 WIRE #414 AWG RED FUSE FI-4 TO CB2S-4 WAS 16 AWG RED REVISION HISTORY RELOCATED FROM SHEET 26

(ZO AWG GREEN - TB64) WAS 14 AWG GREEN - (ZO AWG GREEN - TB61) WAS 16 AWG GREEN. f--MOD M20 STEWART-WARNER ADDED WIRE #10 16 AWG TB57 TO TB6S ADDED 27 (ZO AWG GREEN - Ln9-B) WAS 18 AWG GREEN - (ZO AWG GREEN - LT40-B) WAS 18 AWG GREEN. MOD M22 WORK HOURMETER REPLACES WIRE #10 16 AWG RED TB66 TO RKS6@5B WAS RKS7@5B (16 AWG GREEN - CONVERTER V IN-) WAS 14 AWG GREEN DEADMAN BRAKES@MACHINE START-UP 7 (ZO AWG GREEN - LT41-B) WAS 18 AWG GREEN - (ZO AWG GREEN - Ln1-B) WAS 18 AWG GREEN.

MODS M25 & M26 ADDED LEFT TABLE: EcoT 600443 REVG (ZO AWG GREEN - LnZ-B) WAS 18 AWG GREEN - (ZO AWG GREEN - LT33-B) WAS 18 AWG GREEN.

P162 - TO SPIKE BUSTER WAS TO BULKLOADER AND WIRES #46 TO #48 ADDED. DRAWN BY: CHECKED BY: I APPROVED BY: (14 AWG RED - TB55 - CB6-9 - 9) ADDED - (16 AWG RED - TB57 - CR59@1)WASTB67-CR59@lZ

3 ITEM 109 WAS 112 ROW 5: WIRE #55 DIRECT FLASHER (RED) TO TB27 REMOVED SWA I

(16 AWG RED - TB57 - CB4-10) WAS TB67 - TB68 5 5 RIGHT OF P161-ITEM 110 & 112 WAS 59 & 60 S WIRE #55 16 AWG BLACK CR5@5 TO FLASHER (RED) WAS

OS-IS-II (16 AWG RED - TB66 - RKS7@5B)WASTB66- RKS6@5B

CR5@5 TO TB27 TABLE RIGHT: (16 AWG RED - RKS18@ZB)WAS 16 AWG BLACK 6 ITEM 109 CONNECTOR 5103820 WAS 5103817 WIRE #35014 AWG RED FUSE FI TO CONVERTER 12/24 SHEET CHANGE (16 AWG RED - RKS18@5B- P68-3) WAS 16 AWG BLACK - P68-Z

12 MOD M01 ADDED WITH THIS SHEET. VIN+ ADDED LOGIC BOX 31440507 WAS STD WI M27 & PLAQUE 56407103. (16 AWG BLACK- RKS7@1)WASX5

OPTIONS M1 1 ADDED & M27 REMOVED. (ZO AWG BLACK - LT40@Aj WAS 16 AWG BLACK 13 MOD M02 ADDED WITH THIS SHEET. TABLE P66: GAGER POWER SUPPLY 1

LOGIC BOX 31440509 WITH 56407128 & OPTION M28 ADDED. TABLE LEFT: (DIRECT - FLASHER (WHITE) - TBZ4) WAS FLASHER (WHITE) - TBZO

14 MODS M03 & M05 ADDED WITH THIS SHEET. WIRE #25 16 A WG RED PIN I TO CB20-25 WAS NOTE 1. CUMMINS INFO ADDED. (16 AWG BLACK - CR22@2 - Xl) WAS CRZ2@3 - Xl I-- 10

WIRE #4 16 AWG RED PIN I TO FUSE FI (20 AWG BLACK - LT41-A) WAS 16 AWG BLACK. f--15 MOD M04 ADDED WITH THIS SHEET. TABLE P15: ENGINE HARNESS ITEM 151 DECAL ADDED. (20 AWG BLACK - LT42-A) WAS 16 AWG BLACK - LT42@A

16 MODS MOS & M07 ADDED WITH THIS SHEET. WIRE #110 16 AWG BLK PIN 13 TO TB87 WAS PIN 13 TO P31@A 2

SWITCH RKS38 NUMBERS WERE ORIENTED LIKE RKS7 (16 AWG RED - CB17-98) WAS 16 AWG BLACK. WIRE #111 16 AWG BLK PIN 14 TO RKS6-2B WAS P31@B NOTE 1 1 FOR RKS38 ADDED. TABLE CENTER: (20 AWG BLACK - LT39-A) WAS 16 AWG BLACK - Ln9@A

17 MODS M08 & M09 ADDED WITH THIS SHEET. NOTE 12 FOR M1, GAGER METER, ADDED. (20 AWG BLACK - Ln1-A) WAS 16 AWG BLACK - Ln1@A

18 MOD M10 ADDED WITH THIS SHEET. TABLEP19: ITEM 84 DIN RAIL LENGTH INCREASED FROM 8 TO 9 INCH.

(ZO AWG BLACK - Ln2-A) WAS 16 AWG BLACK - Ln2@A 11 WIRE #54016 AWG BLACK PIN 5 TO CB25-540 WAS 8 (20 AWG BLACK - Ln3-A) WAS 16 AWG BLACK - Ln3@A

19 MOD M11 ADDED WITH THIS SHEET. WIRE #541 16 AWG BLACK PIN 5 TO CB25-541 CB'S 13 TO 32 MOVED TO THE LEFT FOR MORE SPACE. (20 AWG BLACK - LT34-A) WAS 16 AWG BLACK - Ln4@A 4 4 5 ITEM 128 FOR CB33 & CB34 ADDED. (CINCH 141j JUMPER -TB55 -TB56 - 10) REMOVED. 20 MOD M12 ADDED WITH THIS SHEET. ITEM 6 QTY 10 FT WAS 20 FT 12 ITEM 152 FOR CB35 ADDED. (16 AWG RED - CB28-547) WAS 16 AWG BLACK.

21 MODS M13,M14 & M15 ADDED WITH THIS SHEET. CABLE EXTENSION NOTE ADDED CIRCUIT BREAKERS CHART CB35 ADDED. (16 AWG RED - CB31-560) WAS 16 AWG BLACK.

22 MODS M16,M17,M18, & M19 ADDED WITH THIS SHEET. 15 WIRE EXTENSION NOTE ADDED ITEM 84 DIN RAIL WAS 8.0 LG.

(20 AWG BLACK - AL2· LTSO-A) WAS 16 AWG BLACK - CRS9@4 - LT50-A (ZO AWG BLACK - CR59@3) WAS 16 AWG BLACK - CR59@8

23 MODS M20,M21 ,M23 ADDED WITH THIS SHEET. 22 MI6 LOWER VIEW: LINES MOVED TO CORRECT PLUG 6

ITEM 128 CB BASE 2 POSITION WAS QTY 1. (16 AWG BLACK - CR59@A1) WAS CR59@14 24 MODS M22 & M24 ADDED WITH THIS SHEET. 24 M22 WIRING TABLE: WIRE #65 WAS WIRE #10 ITEM 151 DECAL ADDED. /16 AWG BLACK - 3" JUMPER FOR M1 - PIN 7) ADDED.

I--f--ITEM 152 CB BASE 1 POSITION ADDED.

ITEM 6 QTY 25 FT WAS 40 FT TABLE P8 - (16 AWG BLACK - F- CR59@6)WASCR59@5 25 MOD M25 ADDED WITH THIS SHEET. 25 TABLE P75: ENGINE HARNESS 9 TABLE P9 - (16 AWG GREEN - B - TB23) WAS TB24 CABLE EXTENSION NOTE ADDED 26 THIS SHEET WAS SHEET 12. 10

WIRE #59 16 AWG BLACK P75-6 TO CR4-6 ADDED. TABLE PZ3 - (16 AWG BLACK - F - CR59@8) WAS CR59@9

TABLE P1 60 CAB HEATER: TABLE P71 - (16 AWG BLACK - WIRE # 325) WAS WIRE # 328 11 WI RE #546 P1 60-C WAS P160-A. 10 TABLE P75 - (14 AWG BLACK - 6) WAS 16 AWG BLACK

3 ECO 600357 REVC WIRE #544 P160-A WAS P160-C. (14 AWG RED - 8) WAS 14AWG BLACK- (16 AWG BLACK-ll)WAS 16 AWGGREEN. 3

DRAWN BY: CHECKED BY: 1 APPROVED BY: 22

OPTION M 16- ITEM 1 WAS 2231 1 180 HARN ESS. TABLE P79 - (16 AWG BLACK - TB24) WAS TB29 - (16 AWG RED - 4) WAS 16 AWG BLACK-SWA SCR 03-15-11 I CORD LENGTH FROM BOX ADDED. 11 (16 AWG RED - 5) WAS 16 AWG BLACK - (16 AWG BLACK - 6 - TB55) WAS CB6-9-

02-22-11 26 OPTION M28 - CUMMINS ENGINE - ADDED.

(14 AWG RED - 8) WAS 14 AWG BLACK - (16 AWG RED - 9 - TB55) WAS CB6-9.

SHEET CHANGE 19 WIRING TABLE: CB1 7 WAS CB12 1 ADDED LOGIC BOX: 31440505. 20 WIRING TABLE: CB17 WAS CB12 -8 END 2 LOCATION FOR WIRE 51 WAS TB29 ECO T 600506 REVH 21 M14 - ITEM 5 REMOVED WAS 53110008 QTY Z 6- ITEM 6 REMOVED WAS 5128936 QTY 1

-

10 WIRE 332 WAS 334 FOR P72 DRAWN BY: CHECKED BY: I APPROVED BY: 24 ITEM 8 ADDED &WIRE NUMBERS FOR CUMMINS ENGINE ADDED.

I ARADLOFF - - M27: ITEM 1 WAS A 3 AMP CB AT CB17 TO BE REPLACED BY ITEM 2. 10-06-11 26 ITEM 2 ADDED TO CB18 WAS TO REPLACE ITEM 1.

SHEET CHANGE M29 CARRIAGE CENTERING ADDED.

1 ADDED TRAVEL ALARM AS AN OPTION FOR 31440509 CN 27 REVISION HISTORY RELOCATED TO SHEET 28.

2 ECO 1 600379 REVD CORRECTED DRAWING ERROR 28 THIS SHEET ADDED FOR REVISION HISTORY

2 CHECKED BY: I APPROVED BY: DRAWN BY: 26 P75-11 WAS P75-10, P75-12 WAS P75-11

MKS SCR 03-29-11 I ADDED DIMENSION TO P167 03-23-11

SHEET CHANGE

1 ADDED LOGIC BOXES: 31440506 & 31440507. - ADDED CB INFO NOTE 2 & M27 HEADING. ECO 600572 REV J I--

5 UPDATED CIRCUIT BREAKER TABLE. DRAWN BY: CHECKED BY: 1 APPROVED BY:

ITEMS 27 ,28 & 29 WERE 5121046,5121310 & 5121320. ARADLOFF SCR I -

6 06JAN12 01-24-12

/@-EJ =:: ITEM 129 SUPPLIER # WAS 11 70-02-5A. SHEET CHANGE CUSTOMARY:

mrdCO> 7 FX3U48M ... AT WIRES 2 & 19 WERE FX2n48M ... ITEM 35, 75060209 WAS 75060208 All DIMENSIONS

8 FX3U48M ... AT WIRES 240 & 300 WERE FX2n48M .... 6 ITEM 37, 5129106 WAS 5129105 IN INCHES PRODUCT: ex HAMMER 1 ITEM38,5129111 WAS 5129110 IMPUEDTotERAlK:ES DESCRIPTION;


41CX-70-31 FRACTKl" 1 ±,. x ± '" xx ± 03 .lE T s:AlE T DRAwrG CODE rMIBER REV XXX ± 010

v~~··~ D T 1/2 T 31440500 IT S/N41 0950 & ABOVE PLANEANGtES'/.'O ASSEMBLY;· I SHEET 31 OF 32

I I H G I F I E I D C I B I A

I I H G I F I E I D I c I 8 I A

NO. SHEET "0 I ~ INFORMAnoNcOOTAINEDe, IIflS ORAWNG ISCONSlOERED 10 BE BOTH

31440500 CONflOENTIAl. AllO PROPRIETARY BY NORDCO INC. 00 USE OR REPROOOCTION 32132 THEREOF MAY BEMAOEWTIK)UT THE EXPRESS VlRITTENCOn5ENT OF NOROCO INC.

7 7

ECO I 600684 REVL ECO I 600819 REVP ECO I 601017 REVT DRAWN BY: CHECKED BY: I APPROVED BY: DRAWN BY: CHECKED BY: I APPROVED BY: DRAWN BY: CHECKED BY: J APPROVED BY:

SWA JWW I SWA JWW I - DLH I 05-05-12 05-24-12 - 10-09-12 10-12-12 23-MAY-13 -

I--SHEET CHANGE SHEET CHANGE SHEET CHANGE !--

1 BOX 31440512 & PLAQUE 56407134 ADDED. 1 BOX 31440515 & PLAQUE 56407190 ADDED. 1 ADDED (M36) TO TABLE M25 ADDED TO 31440510. 10 P75-ENGINE HARNESS - PIN 2 #66 WAS PIN 1 #70 5 ADDED 30A "M36" TO CB TABLE @ CBZ7. P33 TABLE: CAN SHIELD - TB81 WAS P32A-2 M16 - WIRING TABLE 10 P75: ADDED WIRE 54 TO HARNESS PIN 3 24 CAN LOW - TB82 WAS P32A-3 14 AWG BLACK - RKS4@3 - TB88 - #66 WAS #70 CAN HIGH - TB83 WAS P32A-4 14 AWG BLACK - TB88 - TB89 - #66 WAS #70 7085930 WAS 7085942;

WIRE MODIFCATION TABLE WAS SEPARATE TABLES "WIRES 22 M16 - ASSEMBLY VIEW 17 REMOVED INSIDE BOX VIEWS; 6 6 5166695 WAS 5166692; 26 ADDED", "WIRES REMOVED" & "WATER FUEL HEATER" RKS4-3 & TB89 #66 WAS #66/70 - TB88 #66 WAS #70

WIRE #605 ADDED. P75-PIN 2 #66 WAS P7-PIN 1 #70 5166691 QTY WAS 5

P47 TABLE: 30 ADDED RED DOT NC WITH PRESSURIZER OPTION (M36) 27 BLUE - 3 - P48@5 WAS P48@8

!--ECO I 600828 REVQ -

ECO I 600685 REVM DRAWN BY: CHECKED BY: I APPROVED BY:

DRAWN BY: CHECKED BY: I APPROVED BY: SWA JWW I -SWA SCR I

12-13-12 01-04-13

07-18-12 07-20-12 - SHEET CHANGE

5 SHEET CHANGE 31440503 - MOl WAS X - M33 ADDED. 5

1 PLAQUE FOR LOGIC BOX 31440506 WAS 56407103 1 31440511 - (NO GAUGER) ADDED TO CPR - M33 ADDED.

P75 ENGINE HARNESS WIRE ADDITION: 31440516 - NEW BOX & PLAQUE 56407191 ADDED.

10 14 AWG BLACK - PIN 1 TO TB88 - #70 6 ITEM 122 - VC1 ADDED TO DESCRIPTION

TABLE CENTER - ROW 14 DOWN @ E6 P79 CAB HARNESS WIRE ADDITIONS: 7 11 14 AWG BLACK - PIN 13 TO TB89 - #66 WIRE #2 END 1 LOC - VC1@VIN- WAS CONVERTER V IN-

- 14 AWG BLACK - PIN 15 TO TB90 - #67 8 TABLE LEFT - ROW 16 UP @ 12 WIRE #350 I--

M16 PERIMETER LIGHTING CHANGES: END 2 LOC - VC1@VIN-WASCONVERTER 12/24 VIN+

ITEM 1 22311280 PERIMETER HARNESS REMOVED: 23 M24-P33 TABLE - CAN HIGH (YELLOW) WAS E - TB83 - 107 ITEM 1 CIRCUIT BREAKER WAS ITEM 2. CAN SHIELD WAS C - TB81 - 105

22 ITEM 2 CONNECTOR AND ITEM 3 SWITCH ADDED. 24 M24 - WIRE NUMBERS 1051107 CORRECTED PURPOSE BOX WAS ABOUT 4 FLOOD LIGHTS MOUNTED ON

M33 - RADIO OFF DELAY ADDED. 4 CAB TOP WITH SWITCH IN SEPARATE CONTROL BOX. 29 4

WIRING TABLE ADDED. REVISION HISTORY MOVED TO SHEET 30

RECEPTACLE WIRING VIEW REPLACED HARNESS WIRING VIEWS. 30 REVISION HISTORY MOVED FROM SHEET 29

28 TABLES REV - & REV A REMOVED FOR REVISON M & ABOVE REV - TO REV A TABLES RESTORED.

31 SHEET ADDED TO EXPAND REVISION HISTORY. REV N TO REV P TABLES MOVED FROM SHEET 30.

- -ECO I 600759 REVN ECO I 600959 REVR DRAWN BY: CHECKED BY: I APPROVED BY: DRAWN BY: CHECKED BY: I APPROVED BY:

I SWA DVE - SWA JWW I 08-22-12 09-04-12 04-02-13 04-APR-13 -3 SHEET CHANGE 3

SHEET CHANGE BOX 31440513 WITH PLAQUE 564007139 ADDED. 1 BOX 31440517 ADDED 1 BOX 31440514 WITH PLAQUE 564007138 ADDED. MODS M30,M31 & M32 FOR 31440514 ADDED. 21 M14 WIRING TABLE - ROW 1 - END 2 CR5@5 WAS CR5@6

5 RELAY CR7 REMOVED. RELAYS CR15,CR16,CR17 ,CR18,CR22,CR59 & F1 RELOCATED

ECO I 600991 REV S - ITEM 43 RELAY CLIP QTY 8 WAS 9 DRAWN BY: CHECKED BY: I APPROVED BY: !--

6 ITEM 45 RELAY SOCKET QTY 1 WAS 2 DLH JWW I ITEM 46 RELAY QTY 1 WAS 2 06-MAY-13 17-MAY-13 -

RIGHT TABLE: ROWS REMOVED: SHEET CHANGE 7 WIRE;14 AWG RED - END1;CB5-11 - END2;CR7@9 - WIRE #;11 MADE JOYSTICK DISABLE (M09) STANDARD;

WIRE;14 AWG RED - END1 ;CR7@9 - END2;CR7@7 - WIRE #;11 ADDED BATIERY SWITCHED STEP LIGHT OPTION (M34); 2 LEFT TABLE: ROWS REVISED: 1 ADDED TRAVEL ALARM WITH TIMER OPTION (M35); 2

14 AWG BLACK - PB3 WAS CR7@6 - TB37 WAS CR7@4 - WIRE #56 MADE TRAVEL ALARM WITH TIMER & RELAY (M1 0) OBSOLETE; 8 CINCH 141J JUMPER - TB37 - TB38 - WIRE #56 WAS #304 BOX 31440517 PLAQUE 56407145 WAS 56407137;

LEFT TABLE: ROW REMOVED: UPDATED CB35 IN CIRCUIT BREAKER TABLE TO REFLECT WIRE;16 AWG BLACK - END1;CR7@A- END2;TB37 - WIRE #;304 5 BATIERY SWITCHED STEP LIGHT OPTION (M34) 41CX-70-32 P71 LH OPER BOX HARNESS: 18 NOTED THAT (M1 0) IS OBSOLETE FROM S/N411 056 AND UP

14AWG BLACK WAS 16 AWG- WIRE # 56 WAS # 304 REPLACED WITH (M35) - 10 P72 RH OPER BOX HARNESS: -14 AWG BLACK WAS 16 AWG - WIRE # 56 WAS # 304 21 REDESIGNED M14 CIRCUIT, ADJUSTED VIEWS AND TABLES

S/N41 0950 & ABOVE ACCORDINGLY; (SEE 97411 030DWG FOR CIRCUIT UPDATES) 28 MODS M30,M31 & M32 ADDED.

29 ADDED BATIERY SWITCHED STEP LIGHT OPTION (M34)

r;:;brdCO. 1@-f3 == REVISION TABLES MOVED TO SHEET 29. CUSTOMARY: 30 ADDED SHEET 30 FOR (M35)

ALL DIMENSIONS 29 REVISION TABLES MOVED FROM SHEET 28. 31 SHEET 31 WAS SHEET 30 IN INCHES 1 PRODUCT: ex HAMMER

32 SHEET 32 WAS SHEET 31 I!.!PUEOTOlERAlK:ES DESCRIPTION:

LOGIC BOX PLC 24V CAB ONLY 1 FRACTKlN 1±1O x ±.06 xx ±03 SIE ";AlE ORAWIK>COCEIIJI.I!ffi 'EV. xxx ± .010

¥~~~". D 11/21 31440500 IT PWlEANGlES'~IO ASSEMBLY:· I SHEET 32 OF 32

I I H G I F I E I D I c I B I A

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41CX-70-1 - Nordco · 2014. 3. 4. · I I H I G F I E I 0 I c I B I A NO. 31440500 15HEm10. I AlililFO'MAnONCllllTAlliEDONTlIISllRA\\INGISCOIlSlllEREOTOBEBOlH 1132 =~~i~:~=::E'::SS~:fr:~:~::O,oc