628033

-

-

5-22-06U B C M F P G D P O U F O U T

W D 628 - W D 6620T V Q F S D F E F T

U JU M F E B U F T F D U JP O

UBCMF PG DPOUFOUT

WD 628 / 5520 / 6620 NBOVBM

Q B H F E F T D S JQ U JP O S F G . O P .

1 SFBE UIJT GJSTU ........................................................................................... 416756

2 JNQPSUBOUXBSOJOH ................................................................................... 416086

3 XBSOJOH BOE DBVUJPO EFDBM MPDBUJPOT ................................................ 416128

4 EFDBM ESBXJOHT & MJTU .............................................................................. 628820

5 WD 628 DBQBDJUJFT ....................................................................................... 628020

6 WD 5520 DBQBDJUJFT ..................................................................................... 552010

7 WD 6620 DBQBDJUJFT ..................................................................................... 662052

8 WD5520/6620NPVOUJOHEJNFOTJPOT.......................................................... 662053

9 WD628/6628NPVOUJOHEJNFOTJPOT .......................................................... 628021

10 IPJTU MJGUJOH IPMF MPDBUJPOT .................................................................. 662864

11 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520072

12 SFBS IJOHF UP CFE NPVOUJOH JMMVTUSBUJPO ........................................... 662861

13 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520074

14 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520075

15 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520076

16 NPVOUJOH JOTUSVDUJPOT ............................................................................ 520077

17 MJGUJOHBOHMFJOTUBMMBUJPO ...................................................................... 520093

18 DBCMF / IBOEMF BTTFNCMZ JOTUSVDUJPOT ............................................... 620246

19 QUP QVNQ DBCMF JOTUBMMBUJPO ................................................................ 416755

20 EJSFDU NPVOU ("TQMJU") QVNQ DPOGJH. & SFQMBDFNFOU QBSUT MJTU .... 416763

21 CJ-SPUBUJPOBM QVNQ JOTUBMMBUJPO .......................................................... 416812

22 TQEH IPTF DPO. EJBHSBN WD628 .............................................................. 628034

23 TQEH IPTF DPO. EJBHSBN WD5520, WD6620, WD6628 ................................. 552004

24 IPJTU NBJOUFOBODF BOE PQFSBUJPO ........................................................ 520079

25 HSFBTF QPJOUT GPS IPJTUT ...................................................................... 520054

26 CPEZ QSPQ PQFSBUJPO .............................................................................. 520081

27 SFTFSWPJS GJMMJOH ..................................................................................... 416140

28 IZESBVMJD QPXFS VOJU HSPVOEJOH ........................................................ 6368

29 NPOBSDI FT QPXFS VOJU (40058N/NIE) JOTUBMMBUJPO ............................ 416810

30 NPOBSDI FT QPXFS VOJU (40058N/NIE) X/ QVTI CVUUPO JOTUBMM ........ 416809

31 NPOBSDIFEQPXFSVOJU (416081N).......................................................... 416306

32 NPOBSDI FE QPXFS VOJU (416081N) X/ QVTI CVUUPO ............................ 416307

33 XJMMJBNT QUP XBSOJOH .............................................................................. 416287

34 WD 628 SFQMBDFNFOU QBSUT EXH ............................................................. 628017

35 WD 628 SFQMBDFNFOU QBSUT MJTU .............................................................. 628028

36 WD 5520/6620 SFQMBDFNFOU QBSUT EXH ................................................... 662079

37 WD 5520/6620 SFQMBDFNFOU QBSUT MJTU .................................................... 662026

38 SFQMBDFNFOU QBSUT ESBXJOH & MJTU (40058N/NIE QPXFS VOJU) .......... 416308

39 SFQMBDFNFOU QBSUT EXH - 416081N FE QPXFS VOJU ............................. 416508

40 QUP QVNQ DBCMF SFQMBDFNFOU QBSUT ESBXJOH & MJTU ....................... 620245

41 XBSSBOUZ QPMJDZ ...................................................................................... 12-00073

-Q E F D B M T B O E Q B D L B H F JO D M V E F T ;

15254 DBVUJPOTUBOEDMFBS 2 QDT.

416052 DBVUJPOEFDBM 2 QDT.

416084 TBGFUZ QSPQ EFDBM 1 QD.

6066 QMBTUJDCBH 1 QD.

N B O V G B D U V S JO H , JO D .

U JU M F T F D U JP O

T V Q F S D F E F T

E B U F

416756

-

-

12-15-04D B V U JP O O P U F

-

N B O V G B D U V S JO H , JO D .

SFBE UIJT GJSTU

CF TVSF UP EP UIF GPMMPXJOH BOE ZPV XJMM

BWPJE UIF NPTU DPNNPO JOTUBMMBUJPO

NJTUBLFT.

1. IPJTU NVTU CF MFWFM

TFF QBHF; 416086, 416272.

2. NVTU IBWF 2� TQBDF

TFF QBHF; 416086.

3. TVGGJDJFOU PWFSIBOH

TFF QBHF; 520069, 620010, 620103, 620104, 628020, 552010, 662052 PS

662851.

4. VTF QVNQ XIJDI NFFUT WFODP TQFDJGJDBUJPO

TFF QBHF; 416811.

SECTIONDATE

SUPERSEDES

TITLE

VENCO HOISTS

H15001-14-13J

09-30-08H

IMPORTANT WARNING

416086

R MANUFACTURING, INC.

CINCINNATI, OHIO

IMPORTANT WARNING

* All VENCO Conversion Hoists - VC416 thru VC6628 *

VC416 / VC516

VC6628

VC5520 / VC6620

VC628

VC520 / VC620 (620200)

Mounted Level(VC416 shown)

Support

Level

Level*Top edge* of lower arm

Level

Level

Level

2" MIN

When installing the hoist, be sure to keep the hoist on ahorizontal plane - LEVEL - with the truck frame.

A minimum clearance of 2" is required between the hoist(upper arm) and the body cross members in order to preventa mechanical lockout.

416128

I1

00

6-1

6-0

5D

9-2

2-0

9E

EF

DB

MM

PD

BU

JPO

T

WD

41

6-6

62

8,

US

M41

6-6

62

8T

VQ

FS

DF

EF

T

UJU

MF

EB

UF

TF

DU

JPO

NB

OV

GB

DU

VS

JOH

,JO

D.

Jodmv

ef

ex

jui

zp

vs

Wfo

dp

Ip

jtub

sfwbsj

pv

tx

bso

joh

,

eb

ohf

s,b

oe

db

vujp

oef

db

mt.

Ui

ftf

ef

db

mtn

vtuc

f

qmb

df

ejo

qsp

njo

fo

ump

db

ujp

ot

tp

uif

zb

sff

btjmz

tf

fo

bo

esf

bejmz

jef

oujgjb

cmf

<ui

jtjmm

vtus

bujp

oq

spwje

ft

uif

sfdp

nn

fo

efe

ef

db

mmpdb

ujp

ot.

520072

I 200

9-4-97B

10-27-97CN P V O U JO H JO T U S .

W D 520 - W D 6628T V Q F S D F E F T

U JU M F E B U F T F D U JP O

I P JT U N P V O U JO H JO T U S V D U JP O T

Sfgfs up esbx joht 520071, 662053, p s 628021 (p o uif q sfdfejoh q bhft ).

B. Nbsl uif mp dbujp o gp s uif sfbs ijohf. Jefbmmz uijt mp dbujp o x jmm cf jnnfejbufmz cfijoe b usv dl dsp t t nfncfs

bq q sp y jnbufmz 34" cfijoe uif dfoufs p g uif sfbs by mf p o b t johmf by mf usv dl.

C. Dv u b 90± t mp u jo fbdi t jef p g uif gsbnf bt t ip x o jo Gjhv sf 2.

D. Qp t jujp o uif bohmf jsp o gsbnf p g uif sfbs ijohf bt t fncmz jo uif usv dl gsbnf dv u p v ut . Nblf t v sf uif sfbs ijohf

bt t fncmz jt q sp q fsmz q p t jujp ofe p o uif usv dl gsbnf. Xfme bmm bsp v oe usv dl gsbnf sfbs ijohf bt t fncmz kp jou (cp ui

t jeft ). Tff jot ubmmbujp o esbx joh 662861 p o uif gp mmp x joh q bhf gp s jogp snbujp o sfhbsejoh uif np v oujoh p g uif sfbs

ijohf csbdlfut up uif cp ez .

Gjhv sf 2 - Gsbnf Np ejgjdbujp o boe Sfbs Ijohf Buubdi-

nfou

E. Mp dbuf uif ip jt u p o uif usv dl gsbnf, nbljoh t v sf up dfoufs boe t r v bsf uif ip jt u up uif usv dl gsbnf. Uif WD

Ip jt u jt eft jhofe up sft u p o uif usv dl gsbnf. B t fdujp o p g uif ip jt u fy ufoet cfmp x uif usv dl gsbnf mfw fm.

Uifsfgp sf, uif ip jt u nbz ibw f up cf np w fe t mjhiumz gp sx bse p s cbdlx bse up bw p je gsbnf dsp t t nfncfst . Uif

ejt ubodf cfux ffo uif sfbs ijohf bt t fncmz dfoufs boe uif ip jt u dfoufs jt sfgfssfe up bt uif "N" ejnfot jp o. Uif

ubcmft p o esbx joht 520071, 662053, boe 628021 q sp w jef uif ev nq bohmft bt t p djbufe x jui w bsjp v t "N"

ejnfot jp ot .

Op uf; Np w joh uif ip jt u bmp oh uif usv dl gsbnf x jmm bggfdu uif ip jt u't q fsgp snbodf. B gp sx bse np w fnfou

efdsfbt ft ev nq bohmf boe jodsfbt ft dbq bdjuz . B cbdlx bse np w fnfou jodsfbt ft ev nq bohmf boe

efdsfbt ft dbq bdjuz .

N B O V G B D U V S JO H , JO D .

TIT

LE

RE

AR

HIN

GE

TO

BE

DM

TG

.IN

ST

R.

VC

52

0-

VC

66

28

WE

LD

DA

TE

SU

PE

RS

ED

ES

SE

CT

ION

66

2861

10

-23

-97

6-2

8-9

7A

H200

MA

NU

FA

CT

UR

ING

,IN

C.

BO

DY

TR

UC

KF

RA

ME

(CH

AS

SIS

)

RE

AR

HIN

GE

BR

AC

KE

T

HIN

GE

AS

SY

TU

BE

66

28

ON

LY

:W

EL

D6

62

84

5P

LA

TE

(FU

RN

ISH

ED

)T

OIN

SID

EB

OD

YR

AIL

AN

DT

OH

ING

EA

SS

YT

UB

E

520074

H200

3-15-90

9-4-97AMOUNTING INSTR.

VC 520 - VC 6628SUPERCEDES

TITLE DATE SECTION

HOIST MOUNTING INSTRUCTIONS (Continued)

E. After the hoist is positioned, place the mounting angles (Figure 4) under each side of the hoist saddle and againstthe truck frame. Clamp securely in place. Drill though the frame (17/32") and install the mounting angle withthree (3) 1/2" x 1-1/2" Grade 8 hex head cap screws, lock washers, and hex nuts (both sides).

NOTE: The hoist mounting bracket must sit flush on the truck frame. If rivet head interference is encountered,use a filler block or countersink clearance holes in the bottom of the hoist saddle.

Do not weld the hoist mounting bracket to the truck frame. This may void the truck warranty.

F. Weld each end of the hoist saddle to its mounting angle as shown in Figure 4. Note the welding symbols. Donot weld to the truck frame.

Figure 4 - Mounting Angle Assembly

MANUFACTURING,INC.

520075

H200

3-15-90

9-4-97AMOUNTING INSTR.

VC 520 - VC 6628SUPERCEDES

TITLE DATE SECTION

HOIST MOUNTING INSTRUCTIONS (Continued)

G. Install the PTO pump per the following instructions and per the pump manufacturer's instructions.

1. See Figure 5. Position and bolt each pump bracket to the pump and secure with the 3/8 x 1-1/4" bolts andhex nuts (VC-520 requires only 2 pump brackets).

2. Position the pump assembly with brackets and securely clamp to the frame on the same side that thetransmission mounted PTO shaft is located.

Note: Position the pump brackets as high on the truck frame as possible when mounting the pump.

3. Two (2) 17/32" holes need to be drilled in the pump brackets and truck frame (Figure 5). Mark the holelocations as close to the truck frame flanges as possible. Drill 17/32" holes and install the 1/2" x 1-1/2" hexhead cap screws with lockwashers and hex nuts.

Figure 5 - Pump Installation

MANUFACTURING,INC.

520076

H200

11-17-98C

5-20-99DMOUNTING INSTR.

VC 520 - VC 6628SUPERCEDES

TITLE DATE SECTION

HOIST MOUNTING INSTRUCTIONS (Continued)

4. Install the truck PTO assembly using the manufacturer's instructions.

5. Determine the exact length "L" of the drive shaft (Figure 6). The drive shaft should be kept as short and level aspossible.

6. Cut the 7/8" square drive shaft to the length that was determined in the previous steps.

7. The supplied U-joint (with the 1" round x 7/8" square slip yoke) fits on the pump drive shaft. The U-joint for thePTO is not furnished.

8. Trial fit each U-joint to the hex drive shaft and trial fit the drive shaft assembly to the pump and PTO. At this point,mark the set screw locations of the PTO U-joint on the square drive shaft. Disassemble the drive shaft assemblyand countersink the drive shaft at the marked locations.

9. AssembleeachU-joint to the hexdrive shaft and install thedrive shaftassembly. After installing, secure the PTOU-joint to thedriveshaftusing3/8"x5/8"drilledhexheadsetscrew(furnished). Safetywireall (3) screws to insurethat they do not loosen.

10. For additional pump and drive shaft mounting instructions, refer to the manufacturer's instructions included withthe pump. Refer to Figures 6 and Dwg. 520078.

H. Install hydraulic hoses per the following instructions:

1. 7' (or 7'-10") hose(s) installation - Connect one end of the hose to the front pump port (low pressure). Connectthe other end of the hose to the rod end of the hoist cylinder (Figure 5).

2. 5' hose(s) installation -Connectoneend of thehose to the rearpump port (high pressure). Connect theotherendof the hose to the base end of the hoist cylinder (Figure 5).

Figure 6 - Drive Shaft Assembly

MANUFACTURING, INC.

520077

H200

9-4-97

5-19-98MOUNTING INSTR.

VC 520 - VC 6628SUPERCEDES

TITLE DATE SECTION

HOIST MOUNTING INSTRUCTIONS (Continued)

I. Position and secure the filler strips (liner or sleeper) to the truck frame (Figure 4).

The VC 520 and VC 620 require a minimum of 7-1/2" clearance above the truck frame.The VC 628 requires a minimum of 8" clearance above the truck frame.The VC 5520 and VC 6620 require a minimum of 8-1/2" clearance above the truck frame.The VC 6628 requires a minimum of 10-1/2" clearance above the truck frame.

Example: Assuming that a 7-1/2" clearance is required and 5" long beams are on the truck body, a liner of atleast 2-1/2" net will be required to obtain the minimum clearance required to mount the hoist.5" + 2-1/2" = 7-1/2" min.

J. Position the body longitudinals (long beams) onto the truck frame.

Note: At least 2" are required for clearance between the cab and closest point on the truck body.

K. Place the rear hinge brackets in the vertical position (Figure 2). Weld and/or bolt the brackets to thelongitudinals. If bolted, mark and drill each bracket four (4) places (17/32" holes) and secure the brackets to thelongitudinals using eight (8) 1/2"-13 x 1-1/2" Grade 8 hex head cap screws, eight (8) 1/2" lockwashers, and eight(8) 1/2"-13 hex nuts.

L. Refer to Drawing 520093 on the following page. Make sure that the dump body longitudinals are restingflush on the top of the spacers (which are welded to the lifting angles). Weld the top of both lifting angles (thevertical "leg") to the top flanges of the body longitudinals - a reinforcement plate may be required to fill the spacebetween the lifting angles and body longitudinals. Weld all around the lifting angles, body longitudinals, spacers,and reinforcement plates (if used). Be sure that your installation follows the method shown on thefollowing page - Drawing 520093.

Note: Step "L" (above) is a critical installation procedure that must becarefully followed to ensure a successful hoist installation. Deviation fromthe suggested installation method may result in damage to the hoist.

MANUFACTURING,INC.

SECTIONDATE

SUPERSEDES

TITLE

VC416-6628, TRL313-6628

H20001-14-13D

02-25-10C

INST. INSTRUCTIONS

520093

R MANUFACTURING, INC.

CINCINNATI, OHIO

SPACER

'L'

IMPORTANT!WHEN INSTALLING THE UPPER LIFTING ANGLES, THE GOAL ISTO COMPLETELY "BOX IN" THE LIFTING ANGLE, BODY LONG SILLSPACER, AND REINFORCEMENT PLATE - 100% WELD.

SITUATION A:LIFTING ANGLE FULLYENVELOPS BODY LONG SILL.

SITUATION B:LIFTING ANGLE DOES NOTENVELOP BODY LONG SILLAND A REINFORCEMENT PLATEIS REQUIRED.

NOTE: THE SPACER AND REINFORCEMNT PLATE SHOULD BETHE LENGTH AS THE LIFTING ARM. SEE 'L' DIMENSIONBELOW.

BODY LONGITUDINAL(LONG SILL)

SPACER

UPPER LIFTINGANGLE

LOWER ARM ANGLE

REINF. PLATE

BODY LONGITUDINAL(LONG SILL)

UPPER LIFTINGANGLE

LOWER ARM ANGLE

4167

63

H2

00

-5-2

2-0

6S

PL

ITP

UM

P

VC

416

/516

,V

C5

20

-66

28

SU

PE

RC

ED

ES

TIT

LE

DA

TE

SE

CT

ION

MA

NU

FA

CT

UR

ING

,IN

C.

Mo

de

lV

C4

16

VC

51

6V

C5

20

VC

62

0V

C6

28

VC

55

20

VC

66

20

VC

66

28

Co

ntr

ol

Ca

ble

&C

on

so

le

Up

Ho

se

Do

wn

Ho

se

62

80

43

(2)

62

80

43

Hig

hP

res

su

reH

os

e

Su

cti

on

Ho

se

Pu

mp

/Va

lve

/Ta

nk

Pu

mp

(On

ly)

62

01

25

-C

urv

ed

62

01

24

-S

tra

igh

t

(2)

41

61

52

41

61

51

41

61

52

52

06

19

(2)

52

06

19

Mo

un

tin

g/S

plin

eIn

form

ati

on

SA

E"A

"2

BO

LT

MO

UN

TIN

GF

LA

NG

E,

5/8

"-9

SP

LIN

ES

HA

FT

,C

CW

RO

TA

TIO

N

SA

E"B

"2

BO

LT

MO

UN

TIN

GF

LA

NG

E,

7/8

"-1

3S

PL

INE

SH

AF

T

41

61

52

41

60

79

52

00

88

F

41

62

77

52

05

94

62

00

11

(9Q

UA

RT

)6

62

07

7(2

1Q

UA

RT

)

NO

TE

:A

RR

OW

ON

PU

MP

HO

US

ING

IND

ICA

TE

SR

OT

AT

ION

DIR

EC

TIO

NF

AIL

UR

ET

OM

AT

CH

PT

OR

OT

AT

ION

WIT

HP

UM

PR

OT

AT

ION

WIL

LR

ES

UL

TIN

PU

MP

FA

ILU

RE

.

DIR

EC

TIO

NA

LP

UM

PC

ON

FIG

UR

AT

ION

FO

RV

C41

6-

VC

620

BI-

RO

TA

TIO

NA

LP

UM

PC

ON

FIG

UR

AT

ION

FO

RV

C62

8&

UP

PU

MP

P/N

52

05

94

PU

MP

P/N

41

62

77

NO

TE

:F

OR

BI-

RO

TA

TIO

NA

LP

UM

PM

OU

NT

ING

AN

DH

OS

EC

ON

NE

CT

ION

INF

OR

MA

TIO

N,

SE

ED

RA

WIN

G4

1681

2.

520079

H200

3-15-90

9-4-97AMAINT. & OPER. INSTR.

VC 520 - VC 6628SUPERCEDES

TITLE DATE SECTION

HOIST MAINTENANCE AND OPERATION INSTRUCTIONS

A. Hoist Unit Lubrication

1. PTO Driven Pump - Tighten and grease (with high quality commercial grade grease) the lube fittings located inthe PTO drive shaft assembly.

2. Lubricate all grease fittings on the hoist unit.

3. Lubricate the rear hinge assembly.

4. The hoist system should be serviced at the same time the truck is serviced, and sooner if the hoist unit isperformingheavydutyservice.

5. Pump Reservoir - Shall be filled with the recommended oil per the manufacturer's instructions. Periodicallycheck the hydraulic fluid and change when the truck engine oil is changed.

B. PTOPumpOperation

With the hoist and body completely installed, cycle the hoist several times to purge the hydraulic system of air.Operate the hoist system per the instructions in this manual and per the PTO manufacturer's instructions.

1. Engage the PTO from the truck cab and adjust the engine speed to obtain the correct PTO and lift speeddesired.

2. Pull the pump knob out. This will cause the hoist to raise. Refer to Drawing 520078.

3. When the hoist has reached its maximum capacity, the pump will bypass through the relief valve. Toprevent the pump from bypassing, push the pump knob to the center/middle position. Whenever the pumpknob is centered, the hoist will stop moving and hold its position.

4. To lower the hoist, push the pump knob in.

NOTEThe Venco Hoists powered by PTO drive pumps must be "powered down". Failure to "power down" willcause the reservoir to overflow.

5. To lock the hoist against the truck frame when it is in the down position, push the pump knob in. Whenthe pump bypasses, place the knob in the center "hold" position.

6. Disengage PTO from transmission per the manufacturer's instructions.

MANUFACTURING,INC.

520081

H200

5-6-01B

5-24-02CBODY PROP INSTR.

VC 520 - VC 6628SUPERCEDES

TITLE DATE SECTION

BODY PROP USE AND WARNINGS

D. Body prop(s): Federal Regulation 1926.601, Paragraph 10, requires the use of a body prop. Accordingly, allVenco Hoist Units will have included as a standard item a body prop (safety strut). See Paragraphs D.1. & D.2.below.

WARNINGDo not place arms, hands, or any part of the body between the truck longitudinals (long beams) or movingparts to pull the body prop release/locking pin

Do not use the body prop(s) to support a loaded truck body.

Body prop(s) should be free swinging to a vertical position after the locking pin is released.

Read operation of safety strut and caution labels before operating the hoist.

1. The body prop is designed for use only when the truck body is empty. The purpose of the body prop is toprovide a safety strut for use when maintenance or inspection are performed on an unloaded truck body in theraised position.

2. One (1) body prop shall be furnished for truck bodies up to and including 15 feet. For bodies longer than 15feet in length, two (2) body props should be used.

Note: For all dump bodies two (2) body props are required.

3. On models equipped with a spring-loaded release pin, use a suitable tool to pull out the release pin to releasethe body prop from the hoist frame. This will release the body prop allowing it to swing downward to a verticalposition.

4. Make sure that the body prop is aligned with the body prop foot rest (the body prop will be in a verticalposition), then allow the truck body to move downward until the body prop is seated in the foot rest. Note: Donot power down after making contact with body prop foot rest.

5. To disengage the body prop, raise the truck body until the body prop swings freely away from the foot pad.Using a suitable tool, place the tool in a leverage position on the body prop and propel sharply to the left andupward (or to the right and upward) so that the locking pin can be compressed and seated in the locking pinhole. Make certain the body prop is latched securely before the hoist is operated.

WARNINGUse care when reseating the body prop(s) in the locked position.

MANUFACTURING,INC.

4163

06

-

2-1

5-9

9C

12

-1-0

4D

416

08

1E

DP

OW

ER

UN

IT

VC

41

6/5

16,

VC

520

/620

SU

PE

RC

ED

ES

TIT

LE

DA

TE

SE

CT

ION

MA

NU

FA

CT

UR

ING

,IN

C.

TR

UC

KF

RA

ME

GR

OU

ND

ING

ST

RA

P#4

GA

GE

BL

AC

K

4163

07

-

12-1

-04E

4-2

0-0

5F

416

08

1M

ED

PO

WE

RU

NIT

VC

41

6/5

16,

VC

520

/620

SU

PE

RC

ED

ES

TIT

LE

DA

TE

SE

CT

ION

MA

NU

FA

CT

UR

ING

,IN

C.

416081M

WIT

HM

ON

AR

CH

PU

SH

BU

TT

ON

CO

NT

RO

L

NO

TE

:E

NE

RG

IZIN

G'G

'CO

ILS

EN

DS

FLO

WT

O'C

1'P

OR

T(H

OIS

TU

P)

EN

ER

GIZ

ING

'R'C

OIL

SE

ND

SF

LO

WT

O'C

2'P

OR

T(H

OIS

TD

OW

N)

TR

UC

KF

RA

ME

GR

OU

ND

ING

ST

RA

P#4

GA

GE

BL

AC

K

SECTIONDATE

SUPERSEDES

TITLE

-

H20001-14-13B

02-24-10A

WILLIAMS PTO WARNING

416287

R

MANUFACTURING, INC.

CINCINNATI, OHIO

The Gear Pump you have purchased is a single rotatation Gear Pump. The direction of rotation can be foundby using the Williams Machine and Tool Co.'s Model Number. Directly following the Model Number are theletters CCW or CW. These letters indicate the direction of rotation for the Gear Pump. CCW indicates acounter-clockwise rotation. CW indicates a clockwise rotation. Pump shaft rotation is determined by viewingpump from the shaft end.

Example: GP1538 CCW. The CCW indicates a counter-clockwise roation.

To verify the direction of rotation of your Gear Pump, perform the following steps:

1.) Locate the Part Number on the Gear Pump. The Part Number, Serial Number, and date code arelocated on the rear of the Gear Pump.

2.) Part Numbers ending in an even number are clockwise roation (CW). Part Numbers ending in anodd number are counter-clockwise rotation (CCW).

Example: 1830201. The last number is 1 (an odd number). This indicates acounter-clockwise rotation (CCW).

The following chart specifies torque requirements for the SAE O' ring plugs installed into the side or rearports of the Gear Pump. Any combination of inlet and outlet ports may be used, ie., inlet large rear port.outlet small side port; inlet large side and outlet small rear ports; or both side ports or both rear ports. Oneinlet and one outlet part must be plugged for proper Gear Pump operation.

Date Serial #GP

Part Number

PORT SIZE (SAE) TORQUE (FT. LBS)

3/4 - 16

7/8 - 14

1 - 1/16 - 12

1 - 5/16 - 12

1 - 5/8 - 12

15 - 20

20 - 25

30 - 35

45 - 50

65 - 70

The gear pump you have purchased is a single rotation Gear Pump.Installation of this Gear Pump into a system that does not match therotation of the Gear Pump may result in Personal Injury and/or PropertyDamage.

628017

I4

00

10

-4-9

9C

8-4

-00

DS

FQ

MB

DF

NF

OU

QB

SU

T

WD

628

TV

QF

SD

FE

FT

UJU

MF

EB

UF

TF

DU

JPO

NB

OV

GB

DU

VS

JOH

,JO

D.

VC 628 PDREPLACEMENT PARTS LIST

ITEM QTY PARTNUMBER DESCRIPTION

1 1 00170 SPRING - 11/16" O.D. x 1-3/4" LONG2 2 15254 CAUTION -STANDCLEARDECAL3 2 16-00012 MOUNTINGBRACKET-PUMP4 1 20-00022 ROLL PIN - 5/32" DIA x 1" LONG5 2 416010 COTTER PIN - 1/4" DIA x 3" LONG

6 1 416545 5/8 X 3-1/2 X CLEVIS PIN ASSEMBLY7 - - -8 2 416052 CAUTION-INSTRUCTIONSDECAL9 1 416068-2 LOCKING PIN - PROP10 2 416084 SAFETY PROP DECAL

11 1 520014 LOWER PIVOT SHAFT - CYLINDER12 - - -13 - - -14 1 662057-1 HINGE ASSEMBLY15 - - -

16 - - -17 1 620006 HYDRAULICP.T.O.PUMP18 1 620008 INSTALLATIONINSTRUCTIONS19 1 628900 HYDRAULICCYLINDER20 1 628040 SCISSORS ASSEMBLY

21 - - -22 - -23 - -24 - -25 - -

26 - -27 - -28 - -29 - -30 - -

31 - -32 - -33 - -34 - -35 - -

TITLE SECTION

SUPERCEDES

DATE

628028

H400

4-9-03D

5-22-06EREPL. PARTS LIST

VC 628 PD

*ITEM NOTSHOWN ON DRAWING

REPLACEMENT PARTS DWG REF 628017

*

*

*

**

**

*

MANUFACTURING,INC.

NOTE:PINFORMULTI-PIECEHINGE IS 520028

662079

I4

00

10

-5-9

9

8-7

-00B

SF

QM

BD

FN

FO

UQ

BS

UT

WD

552

0/6

620

TV

QF

SD

FE

FT

UJU

MF

EB

UF

TF

DU

JPO

NB

OV

GB

DU

VS

JOH

,JO

D.

VC 5520 / VC 6620REPLACEMENT PARTS LIST

ITEM QTY VC 5520 VC 6620 DESCRIPTION

1 2 520900 620900 CYLINDER - 5" OR 6" BORE x 20" STROKE2 1 662008 662008 LOWERCYLINDERPIVOTSHAFT3 1 662024 662024 SCISSORS ASSEMBLY4 1 620006 662025 PTO PUMP5 - - - -

6 - - - -7 1 662057-1 662057-1 REAR HINGE ASSEMBLY8 - - - -9 2 520063 520063 MOUNTINGANGLE10 - - - -

11 - - - -12 2 416010 416010 COTTER PIN - 1/4" X 3"13 2 416545 416545 5/8 X 3-1/2 CLEVIS PIN ASSEMBLY14 - - - -15 1 662032 662032 BODY PROP

16 1 662046 662046 ADJUSTABLECLIP17 - -18 - -19 - -20 - -

21 - -22 - -23 - -24 - -25 - -

26 - -27 - -28 - -29 - -30 - -

31 - -32 - -33 - -34 - -35 - -

TITLE SECTION

SUPERCEDES

DATE

662026

H400

4-9-03E

5-22-06FREPL. PARTS LIST

VC 5520 / 6620CINCINNATI,OHIO

MANUFACTURING, INC.

*ITEM NOTSHOWN ON DRAWING

*

*

*

NOTE:SHAFTFORMULTI-PIECE HINGE IS662072

Revised: June 2014

VENCO HOISTS LIMITED WARRANTY POLICY Venco products are built to last…we guarantee them. As a purchaser of any new Venco product covered by warranty, you will receive 3 years of the most complete coverage available…and, at no added cost to you.

3-Year Limited Warranty Policy

This limited policy warrants new products of Venco to be free from defects in material and workmanship for a period of

three (3) years from date of original installation. This warranty covers:

Repair or replacement of product

Labor to repair or replace product

Freight to return and/or replace product

We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall

become void if the product is improperly installed, modified, damaged, abused or used for application other than

intended use.

Warranty Claims

Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venco Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venco requires the model and serial number. Only authorized Venco Distributors can perform warranty. For the name and address of your local Venco Distributor call the Warranty Claim Department - 513-772-8448. WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the need for regular service and maintenance by an authorized Venco Distributor. No modifications or alterations may be made to any Venco product must be done by an authorized Venco Distributor, to the standards of the industry; including maintenance, service and affixing of all instruction, safety and warning decals. Users should again be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venco Venturo Industries LLC.

VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241

P: 800-226-2238 | F: 513-326-5427 www.venturo.com