ST UM VZ Complete

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    ST-UM-VZ 00/01 rev.15.01.2000

    Maintenance and operationalinstructions for motor variators and

    helical geared motors.

    GB

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    2

    Warehousestorage Installation

    When moving the unit, care should be taken to protect external parts from breakage or damage

    due to accidental knocks or falls.If the unit is to be stored in a hostile atmosphere or for a long period of time (2/4 months), it is

    important to apply protective and waterproofing products to avoid deterioration of shafts and

    rubber parts.Before starting up the unit, carry out the following checks:

    Check the data shown on the name plate of the reduction unit and/or the electric motor;

    Check for any leaks of lubricant

    If possible, remove any traces of dirt from the shaft and from the areas around the oil seal.

    If the oil seal is not immersed in the lubricant inside the assembly during particularly longstorage periods (4/6 months) it is recommended that it should be replaced as the rubber

    might stick to the shaft or even have lost the elasticity it needs to work.

    Particular care must be taken when installing drives, as this often the source of damage and

    of down time. Careful choice of the type of drive and mounting position can often avoid theneed for protection of sensitive areas, particularly underneath the unit from oil leaks, however

    limited they may be.

    - The machine must be firmly fastened in place in order to prevent any vibrations.

    - Whenever possible, protect the reduction unit from direct sunlight and bad weather, especiallywhen it is mounted on its vertical axis.

    - Make sure the air intake on the fan side is unobstructed in order to ensure that the motor is

    correctly cooled.- In the case of temperatures of < -5 C or > +40 C, contact Technical Assistance.

    - If the motor is to be started up very often under load, the use of a heat probe inserted into the

    motor is recommended.

    - The various machine members (pulleys, gear wheels, couplings, etc.) must be mounted onthe shafts using special threaded holes or other systems that ensure correct operation

    without risk of causing damage to the bearings or the external parts of the assemblies (fig.1).- Lubricate the surfaces that come into contact in order to prevent oxidation or seizure.

    Installation

    Example of a pulley mounted correctly on the slow shaft of a reduction unit

    Correct and incorrect examples of pulleys mounted on the main shaft of a reduction unit.

    A B

    Fig.1

    Fig.2

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    PROBLEMS CAUSES ACTION (1) ACTION (2)

    No intermittent noise

    from the gears. Dirty inside the gearbox.

    No practical problem if

    the noise has no effect on

    the application.

    Return the assembly to

    Motovario if there is

    significant noise when

    laaded.

    Noise (whine) from the

    drive assembly.

    Bearings incorrectly

    adjusted. Gears with mesh

    errors. Insufficient

    lubricant.

    Check correct quantity of

    lubricant.

    Return the assembly to

    Motovario.

    Electric motor vibrates. Measurement of the

    assembly coupling.

    Check geometric

    tolerance of flange on

    electric motor. Check

    tolerance and geometry

    of key on motor shaft.

    Replace electric motor.

    PROBLEMS CAUSES ACTION (1) ACTION (2)

    The motor does not

    start.

    Problems with power

    supply. Defective motor.

    Wrong size of motor.

    Check power supply. Replace electric motor.

    Current absorbed by

    the motor is greater

    than shown on the

    data plate.

    Wrong size of motor. Check the application.

    Replace the electric

    motor and, if necessary,

    the reduction unit.

    Temperature of the

    motor housing is very

    high.

    Defective motor. Wrong

    size of motor. Incorrect

    mounting of motor

    Check the application.

    Replace the electric

    motor and, if necessary,

    the reduction unit.

    Temperature of the

    reduction unit housingis very high.

    Wrong size of reduction

    unit. Mounting position

    does not comply with theorder. Incorrect mounting

    of motor

    Check the application.

    Correct the working

    conditions: mounting

    position and/or lubricant

    level.

    Incorrect rotation

    speed of the main

    reducer unit shaft.

    Incorrect reduction ratio.

    Incorrect polarity of motor.

    Check reduction ratio.

    Check polarity of motor.

    Replace reduction unit

    and/or electric motor.

    Oil leak from oil seal.

    Defective oil seal. Oil seal

    damaged during shipment.

    Defective motor shaft.

    Replace the oil seal.

    Repair motor shaft (if

    possible).

    Replace the part or return

    the assembly to

    Motovario.

    Oil leak from joint. Flat gasket or O-ring

    damaged.Replace damaged gasket

    or O-ring.Return the assembly to

    Motovario.

    The main shaft rotates

    the wrong way.

    Incorrect connection of the

    electric motor.

    Swap two phases of the

    motor supply.

    Intermittent noise from

    the gears. Dents in the gear wheels.

    No practical problem if

    the noise has no effect on

    the application.

    Return the assembly to

    Motovario if there is

    significant noise when

    laaded.

    Troubleshooting Gearbox Troubleshooting Gearbox

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    Troubleshooting Variator

    PROBLEMS CAUSES ACTION 1 ACTION 2

    The motor

    does not start.

    Problems with power

    supply. Defective motor.

    Wrong motor size.

    Check power supply. Replace electric motor.

    Current absorbed by

    the motor is higher

    than shown on

    the data plate.

    Wrong motor size. Check the application.

    Replace the electric

    motor and, if

    necessary, the variator.

    Very high temperature

    of the motor housing.

    Defective motor. Wrong

    motor size. Check the application.

    Replace the electric

    motor and,

    if necessary,

    the variator.

    Very high

    temperature of the

    variator housing.

    Wrong variator size.

    Mounting position does not

    comply with the order.

    Check the application.

    Correct the working

    conditions: mounting

    position and/or

    lubricant level.

    Oil leakagesfrom oil seal.

    Defective oil seal.

    Oil seal damaged duringshipment. Defective

    motor shaft seat.

    Replace the oil seal.

    Repair motor shaft

    seat (if possible).

    Replace the part or returnthe unit to Motovario.

    Oil leakages

    from joints.

    Flat gasket or O-ring

    damaged.

    Replace damaged

    gasket or O-ring.

    Return the unit to

    Motovario.

    The output shaft

    rotates in the

    wrong way.

    Incorrect connection of the

    electric motor.

    Reverse two phases

    of the power supply

    of the motor.

    -

    Intermittent noise

    from the gears.

    Dents in the internal

    components.

    No practical problem if

    the noise has no effect

    on the application.

    Return the unit to

    Motovario if there is

    significant noise

    in the application.

    No intermittent

    noise from the gears.

    Dirty inside

    the variator.

    No practical problem if

    the noise has no effect

    on the application.

    Return the unit toMotovario if there is

    significant noise in

    the application.

    Electric motor vibrates. Geometrical errors

    on the coupling.

    Check geometric

    tolerances of electric

    motor flange.

    Check tolerances and

    geometry of key

    on motor shaft.

    Replace the

    electric motor.

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    Mountingposition

    B

    Normalmotor-variator

    B V V

    B V V

    B-D B-S

    - Breather

    - Oil fill

    - Oil level

    - Oil drain

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    Mountingposition

    B

    Motor-variatorwithRgearunit

    B-D B-S

    B V V

    B V V

    - Breather

    - Oil fill

    - Oil level

    - Oil drain

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    Mountingposition

    B B V V

    B B V V

    B V V

    B B B B

    B-R

    R-Gearedmotor

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    R-RGearedmotorMountingposition

    B V V B

    B V V

    B B

    - Breather / Oil fill

    - Oil level

    - Oil drain

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    Mountingposition

    B

    Motor-variatorwithR-gearunit

    B-D B-S

    B V V

    B V V

    - Breather

    - Oil fill

    - Oil level

    - Oil drain

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    Mountingpositions

    For mounting the assemblies in positions V5-V1-V6-V3, replace the components shown inthe previous figure with the ones shown in this table.

    V5 V1

    V6 V3

    b

    d c d c

    b c d

    081 Nilos 30206 AV Nilos 30206 JV -

    082 - 083 Nilos 32010 JV Nilos 32010 AV Nilos 30305 AV101 Nilos 30209 AV Nilos 30209 JV -

    102 - 103 Nilos 32012 JV Nilos 32012 AV Nilos 30306 AV

    121 Nilos 30211 AV Nilos 30211 JV -

    122 - 123 Nilos 32016 JV Ni los 32016 AV Nilos 32208 AV (RF)

    Nilos 30308 AV (RT)

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    Lubrication Gearbox

    The standard fillings made by Spaggiari Trasmissioni are for the operation of the gear reduction

    unit in normal conditions. In cases of ambient temperatures not envisaged in the table, callour Technical Service. In the case of temperatures under -30C or over 60C it is necessary touse oil seals with special properties. For operating ranges with temperatures under 0C it is

    necessary to consider the following:

    1 The motors need to be suitable for operation at the envisaged ambient temperature.

    2 The power of the electric motor needs to be adequate for exceeding the higher starting

    torques required.

    3 In the case of reduction units with a cast-iron case, pay attention to impact loads since castiron may have problems of fragility at temperatures under -15C.

    4 During the early stages of service, problems of lubrication may arise due to the high level of

    viscosity taken on by the oil and so it is wise to have a few minutes of rotation under no load.

    The oil needs to be changed after approximately 10,000 hours. This period depends on the

    type of service and the environment where the reduction unit works.

    For units supplied without oil plugs, lubrication is permanent and so they need no servicing.

    TC

    ISO VG...

    (-5) (+40)

    ISO VG220

    (-15) (+25)

    ISO VG150

    AGIP BLASIA

    220

    BLASIA

    150

    SHELL OMALA

    OIL220

    OMALA

    OIL150

    ESSO SPARTAN

    EP220

    SPARTAN

    EP150

    MOBIL MOBILGEAR630

    MOBILGEAR629

    CASTROL ALPHA MAX

    220

    ALPHA MAX

    150

    BP ENERGOL

    GR-XP220

    ENERGOL

    GR-XP150

    Mineral oil

    R1 - R2 - R3

    40 50 63 80 100 125

    B3-B5

    B8B6-B7

    V5-V1

    V6-V3

    1,75 2,75

    2,25 3

    0,5 1

    0,75 1,25

    0,20,25

    0,50

    Gear units R1

    Gear units R2-R3

    40 50 63 80 100 125

    B3-B5

    B8

    B6-B7

    V5-V1

    V6-V3

    6,5 121,65 3,50,4 0,8

    8 140,5 1,1 2 4

    Quantity of oil in liters

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    Lubrication Variator

    All moving parts of the variator are metal, and therefore require constant lubrication.

    This is achieved by oil splash or jet. Once the variator has been installed on the drivenmachine, proceed with these checks:

    1 Once the mounting position has been established, arrange the filler plug, drain plug, breatherand level plugs as shown in the mounting position tables on pages xx.xx.xx.2 Make sure that the oil is visible up to half way up the level indicator plug when the variator is

    not the case, top up with oil until this level is reached.

    The oil must be changed ater the first 100 hours uf duty. Successive oil change intervals are

    every 1000 hours. Always check that the variator is filled to half way up the level plug after

    changing the oil. Variators are supplied with oil of the following type.

    03 05 10 20 30/50 100

    B3-B5

    B8B6-B7

    V5-V1 0,21 0,33 0,68 1,07 2,15 3,58

    V6-V3 0,225 0,33 0,36 0,6 2,15 3,84

    1,2 20,15 0,21 0,36 0,6

    Variator SC-SF-ST-SP-SPF

    IP

    IP

    AGIP

    BP

    CHEVRON

    ESSO

    FINA

    MOBIL

    SHELL

    CASTROL

    A.T.F. DEXRON

    A.T.F. DEXRON

    A.T.F. DEXRON

    A.T.F. DEXRON

    A.T.F. DEXRON

    A.T.F. 220

    TQ DEXRON II

    AUTRAN DX

    Recommended oils

    Variator

    TRANSMISSION V.E.

    A.T.F. DEXRON FLUID

    Quantity of oil in liters

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    In addition to the data specified in the table, underlining different critical situations for eachgear reducer size, following applications must be taken into consideration and carefullyevaluated by consulting our Technical Service Department.

    - Avoid overdrive use.

    - Use in applications that could endanger human life in the event of variator failure.- Particular high inertia applications.

    - Use as lifting winch.

    - Applications with high dynamic stresses on the variator casings.- Use in ambient with T lower than -5C or higher than 40C.

    - Use in ambient where chemical agents are present.- Use in corrosive environment.

    - Mounting positions not specified in the catalogue.- Use in radioactive ambient.

    - Use in ambient with pressure different from the atmospheric one.

    - Avoid applications where variator immersion, even partial, is required.

    Critical applications Variator Critical applications Gearbox

    The performance given in the catalogue correspond to mounting position B3 or similar, ie.when the first stage is not entirely immersed in oil. For other mounting positions and/orparticular input speeds, refer to the above tables that highlight different critical situations for

    each size of reduction unit.

    It is also necessary to take due consideration of and carefully assess the following applications

    by calling our Technical Service.

    - As a speed increasing.

    - Use in services that could be hazardous for people if the reduction unit fails.- Applications with especially high inertia.

    - Use as a lifting winch.

    - Applications with high dynamic strain on the case of the reduction unit.

    - In places with Tunder -5C or over 40C.- Use in chemically aggressive environments.- Use in a salty environment.

    - Mounting positions not envisaged in the catalogue.

    - Use in radioactive environments.- Use in environments pressures other than atmospheric pressure.

    - Avoid applications where even partial immersion of the reduction unit is required.

    A- Application not recommendedB- Check the application and/or call our technical service

    A- Application not recommendedB- Check the application and/or call our technical service

    RT - RF - RM 40 50 63 80 100 125

    V5 - V1: 1500 < n1 < 3000 - - - B B Bn1 > 3000 B B B A A AV3 - V6 B B B B B B

    002 005 010 020 030 050 100

    1500 < n1 < 2000

    pos. B3-B8-B5-B6 - - - - B B B

    1500 < n1 < 2000

    pos. V5-V6-V1-V3 - - - B B B B

    2000 < n1 < 3000

    pos. V5-V6-V1-V3 - - - B A A A

    2000 < n1 < 3000

    pos. B3-B8-B5-B6 - - - - A A A

    n1 > 3000

    pos. V5-V6-V1-V3 B B B B A A A

    n1 > 3000

    pos. B3-B8-B5-B6 B B B B A A A

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    Table index Variator Table index Gearbox

    Table1 Standard motor variator ...................................... pag. 1619

    Table2 SC motor variator ............................................... pag. 20-21Table3 SF motor variator ............................................... pag. 22-23Table4 ST motor variator ............................................... pag. 24-25

    Table5 ECE variator ...................................................... pag. 26-27

    Table6 PAM variator ...................................................... pag. 28-29

    Table index Accessories

    Table index Variator + gearbox

    Table7 SRT1/SRF1/SRM1 motor variator ...................... pag. 30-31

    Table8 SRT2/SRF2 motor variator (size 03-05) ............. pag. 32-33Table9 SRT3/SRF3 motor variator (size 03-05) ............. pag. 34-35

    Table10 SRT2/SRF2 motor variator (size 10100) .......... pag. 36-37

    Table11 SRT3/SRF3 motor variator (size 10100) .......... pag. 38-39

    Table20 RT1/RF1/RM1 - ECE gearbox............................ pag. 56-57

    Table21 RT1/RF1/RM1 - PAM gearbox............................ pag. 58-59Table22 RT2/RF2 - ECE gearbox .................................... pag. 6063Table23 RT2/RF2 - PAM gearbox .................................... pag. 64-65

    Table24 RT3/RF3 - ECE gearbox .................................... pag. 6669

    Table25 RT3/RF3 - PAM gearbox .................................... pag. 70-71

    Table12 Proximity probe on variator/differential ................ pag. 40-41Table13 Differential ......................................................... pag. 42-43

    Table14 Electric servo control (size 03100) .................... pag. 44-45

    Table15 Electric servo control (size 100).......................... pag. 46-47Table16 Pneumatic servo control ..................................... pag. 48-49Table17 Right angle control.............................................. pag. 50-51

    Table18 Electric limit switch ............................................. pag. 52-53Table19 B5 variator ......................................................... pag. 54-55

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    TAV 001 1/2 03 100ST

    ( Excluded size 03 )

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    TAV 001 1/2 03 100ST

    pos. Description

    1 Electric motor 1 1 1 1 1 1

    2 Motor seal 1 1 1 - - -

    3 Motor mounting flange 1 1 1 - - -

    4/5 Screw DIN 912 4 M5x16 4 M6x16 4 M6x20 - - -

    6 Cover disk 1 1 1 1 1 1

    7 Gravitational indicator 1 1 1 1 1 1

    8 Control knob 1 1 1 1 1 1

    9 Dowel DIN 7344 1 3x20 1 3x20 1 4x20 1 4x20 1 5x30 1 5x30

    10 Control screw 1 1 1 1 1 1

    11 O-Ring 1 2018 1 2018 1 106 1 106 1 108 1 108

    12 Control screw stop washer 1 1 1 1 1 1

    13 O-Ring 1 2018 1 2018 1 106 1 106 1 108 1 108

    14 Control block 1 1 1 1 1 1

    15 Ball joint 1 1 1 1 1 1

    16 Control cover 1 1 1 1 1 1

    17 Control cover seal 1 1 1 1 1 1

    18/19 Screw DIN 912 + flat washer 4 M5x16 4 M5x16 4 M6x18 4 M6x18 4 M6x18 6 M6x18

    20 Oil breather with 90bend - - - - - - 1 3/8" 1 3/8" 2 3/8"

    21/22 Seal plug + seal - - - - - - 1 3/8" 1 3/8" 1 3/8"21A/22A Seal plug + seal 1 3/8" 1 3/8" 1 1/2" 1 1/2" 1 3/4" 1 3/4"

    23 Adjuster screw 2 M6x30 2 M6x35 2 M6x35 2 M6x40 2 M6x45 2 M6x50

    24 Nut DIN 934/6 2 M6 2 M6 2 M6 2 M6 2 M6 2 M8

    25 Fixed annulus race 1 1 1 1 1 1

    26 Circlip DIN 983 1 E 18 K 1 E 25 K 1 E 30 K 1 E 45 K 1 E 55 K 1 E 62 K

    27 Spring holder ring 1 1 1 1 1 1

    28 Belleville spring 5 3 5 5 7 9

    29 Adjustable sun race 1 1 1 1 1 1

    30 Fixed sun race 1 1 1 1 1 1

    31 Planet carrier 1 1 1 1 1 1

    32 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 4 M5x10 4 M6x12 6 M6x12

    33 Dowel DIN 7344 - - - - 1 6x12 1 6x14

    34 Planet disk friction bearing 3 4 4 5 4/6 6

    35 Planet disk 3 4 4 5 4/6 6

    36 Adjustable annulus race 1 1 1 1 1 1

    37 Ball ring 1 1 1 1 1 1

    38 Cam ring 1 1 1 1 1 1

    39 Grub screw 1 5x10 1 5x10 1 6x12 1 6x12 1 6x12 1 6x12

    40 Spring 3 6 6 6 10 10

    41 Output flange seal 1 1 1 1 1 1

    42 Variator casing 1 1 1 1 1 1

    30/50 10003 05 10 20

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    TAV 001 2/2 03 100ST

    ( Excluded size 03 )

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    TAV 001 2/2 03 100ST

    pos. Description

    43/44 Oil level plug + seal 2 3/8" 2 3/8" 2 1/2" 2 1/2" 2 3/4" 2 3/4"

    45/46 Oil drain plug + seal - 1 1/4" 1 3/8" 2 3/8" 2 3/8" 2 3/8"

    47 O-Ring 1 3375 1 2450 1 2525 1 1 1

    48/49 Screw DIN 931+ flat washer 4 M5x16 4 M5x16 4 M8x20 4 M10x25 4 M12x30 4 M12x35

    50 Oil seal DIN 3760 - - - - 1 20x35x7 1 22x40x751 Circlip DIN 472 - - - - 1 I 35 1 I 40

    52 Bearing - - - - 1 6202 1 4203

    53 Circlip DIN 471 - - - - 1 E 15 1 E 17

    30/50 10003 05 10 20

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    TAV 002 1/1 03 20ST

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    TAV 002 1/1 03 20ST

    pos. Description

    54 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 4 M5x10

    55 Output shaft 1 1 1 1

    56 Circlip DIN 472 1 I 35 1 I 52 1 I 62 1 I 72

    57 Bearing 1 6003 1 6205 1 6206 1 6207

    58 Circlip DIN 471 1 E 17 1 E 25 1 E 30 1 E 35

    59 Key DIN 6885 1 4x4x16 1 5x5x20 1 6x6x30 1 8x7x36

    60 Variator cover 1 1 1 1

    61 Screw DIN 931 - 8 M6x16 8 M6x18 8 M6x20

    62 Oil seal DIN 3760 1 17x32x7 1 25x47x7 1 30x47x7 1 35x62x7

    63 Stud bolt 4 M6x45 - - -

    64 Washer 4 - - -

    65 Nut DIN 934/6 8 M6x45 - - -

    03 05 10 20

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    TAV 003 1/1 03 100ST

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    TAV 003 1/1 03 100ST

    pos. Description

    66 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 4 M5x10 4 M6x12 6 M6x12

    67 Dowel DIN 7344 - - - - 1 6x14 1 6x14

    68 Output shaft 1 1 1 1 1 1

    69 Bearing 1 6003 1 6205 1 6206 1 6207 1 6210 1 6211

    70 Circlip DIN 472 2 I 35 1 I 47 1 I 55 1 I 72 1 I 80 1 I 90

    71 Bearing 1 6003 1 6005 1 6006 1 6207 1 6208 1 6210

    72 Circlip DIN 471 1 E 17 1 E 25 1 E 30 1 E 35 1 E 40 1 E 50

    73 Key DIN 6885 1 4x4x16 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60

    74 Variator cover 1 1 1 - - -

    75 Screw DIN 931 4 M6x20 8 M6x16 8 M6x20 - - -

    76 Output flange 1 1 1 - - -

    77 Screw DIN 7991 4 M6x20 6 M6x20 6 M6x25 - - -

    78 Plug - - - 1 3/8" 1 3/8" 1 3/8"

    79 Plug seal - - - 1 1 1

    80 Variator cover - - - 1 1 1

    81 Screw DIN 931 - - - 8 M6x25 8 M8x30 8 M8x35

    82 Oil seal DIN 3760 1 17x35x7 1 25x47x7 1 30x47x7 1 35x62x7 1 40x72x7 1 50x80x8

    30/50 10003 05 10 20

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    TAV 004 1/1 03 100ST

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    TAV 004 1/1 03 100ST

    pos. Description

    83 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 4 M5x10 4 M6x12 6 M6x12

    84 Dowel DIN 7344 - - - - 1 6x14 1 6x14

    85 Output shaft 1 1 1 1 1 1

    86 Bearing 1 6003 1 6205 1 6206 1 6207 1 6210 1 6211

    87 Circlip DIN 472 1 I 35 1 I 47 1 I 55 1 I 62 1 I 80 1 I 90

    88 Bearing 1 6003 1 605 1 6006 1 6007 1 6208 1 6210

    89 Circlip DIN 471 1 E 17 1 E 25 1 E 30 1 E 35 1 E 40 1 E 50

    90 Key DIN 6885 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60 1 12x8x60

    91 Variator cover 1 1 1 1 1 1

    92 Screw DIN 912 4 M6x18 8 M6x18 8 M6x20 8 M6x20 8 M8x30 8 M8x30

    93 Oil seal DIN 3760 1 17x32x7 1 25x42x7 1 30x47x7 1 35x52x7 1 40x72x7 1 50x80x8

    30/50 10003 05 10 20

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    TAV 005 1/1 03 100ST

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    TAV 005 1/1 03 100ST

    pos. Description 03 05 10 20 30/50 100

    94 Circlip DIN 471 1 E 15 1 E 17 1 E 20 1 E 25 1 E 30 1 E 40

    95 Circlip DIN 472 1 I 35 1 I 40 1 I 47 1 I 52 1 I 62 1 I 80

    96 Bearing 1 6202 1 6203 1 6204 1 6205 1 6206 1 6208

    97 Spacer ring 1 1 1 1 1 1

    98 Bearing 1 6202 1 6203 1 6204 1 6205 1 6206 1 6208

    99 Input shaft ECE 1 1 1 1 1 1

    100 Key DIN 6885 1 4x4x16 1 5x5x14 1 6x6x20 1 8x7x30 1 8x7x30 1 10x8x50

    101 Key DIN 6885 1 4x4x16 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60

    102 O-Ring 1 3375 1 2450 1 2525 - - -

    103 Input flange ECE 1 1 1 1 1 1

    104 Screw DIN 931 4 M5x18 4 M6x20 4 M8x25 4 M10x30 4 M12x35 4 M12x35

    105 Oil seal DIN 3760 1 20x30x7 1 22x35x7 1 25x42x7 1 30x47x7 1 35x52x7 1 45x72x8

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    pos. Description

    106 O-Ring 1 3375 1 2450 1 2525 - - -

    107 Circlip DIN 472 1 I 47 1 I 62 1 I 80 1 I 85 1 I 90 1 I 100

    108 Circlip DIN 471 1 E 25 1 E 30 1 E 40 1 E 45 1 E 55 1 E 65

    109 Bearing 1 6005 1 6206 1 6208 1 6209 1 6011 1 6013

    110 Circlip DIN 471 1 E 25 1 E 30 1 E 40 1 E 45 1 E 55 1 E 65

    111 Input shaft PAM 1 1 1 1 1 1

    112 Key DIN 6885 1 4x4x16 1 5x5x14 1 6x6x20 1 8x7x30 1 8x7x30 1 10x8x50

    113 Pam flange 1 1 1 - - 1 350

    114 Screw DIN 931 4 M5x18 4 M6x20 4 M8x25 - - 4 M12x35

    115 Pam flange - - - 1 1 -

    116 Screw DIN 931 - - - 4 M10x30 4 M12x35 -

    117 Input flange - - - 1 1 -

    118 Screw DIN 912 - - - 6 M8x20 6 M10x25 -

    119 Oil seal DIN 3760 1 25x42x7 1 30x52x7 1 40x72x7 1 45x72x8 1 55x80x10 1 65x95x10

    30/50 10003 05 10 20

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    pos. Description

    120 Screw DIN 7991 4 M4x10 4 M5x8 4 M5x10 - - -

    120 Screw DIN 931 - - - 4 M5x10 4 M6x12 6 M6x12

    121 Dowel ISO 8734 - - - - 1 6x14 1 6x14

    122 Hollow shaft 1 1 1 1 1 1

    122 Pinion carrier shaft 1 1 1 1 1 1

    123 Bearing 1 16004 1 16005 1 16006 1 6007 1 6010 1 6013

    124 Oil seal DIN 3760 2 20x40x7 2 25x42x7 2 30x52x7 2 35x60x10 2 50x80x8 2 65x95x10

    125 Circlip DIN 472 1 I 40 1 I 42 1 I 52 2 I 62 1 I 80 -

    126 Bearing 1 6203 1 6004 1 6205 1 6206 1 6209 1 6212

    127 Circlip DIN 471 1 E 17 1 E 20 1 E 25 1 E 30 1 E 45 1 E 60

    127A Circlip DIN 471 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 40

    128 Mounting flange 1 1 1 1 1 1

    129 Gasket 1 1 1 1 1 1

    130 Screw DIN 912 6 M6x16 7 M6x18 7 M6x22 7 M8x25 10 M8x30 10 M10x35

    131 Dowel ISO 8734 2 6x14 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30

    132 Screw DIN 912 4 M6x18 8 M6x16 8 M6x18 8 M6x25 8 M8x25 8 M8x30

    132A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x50

    132A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -

    (*) For 1st reduction pinion R1-50 Z=18 and R1-80 Z=18 only

    (100) 30/50-1 (125) 100-1(40) 03-1 (50) 05-1 (63) 10-1 (80) 20-1

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    pos. Description

    133 Screw DIN 7991 4 M4x10 4 M4x10 4 M5x8 4 M5x8

    134 Hollow shaft 1 1 1 1

    134 Pinion carrier shaft - 1 - 4

    135 Bearing 1 6205 1 6205 1 6006 1 6006

    136 Circlip DIN 472 1 I 52 1 I 52 1 I 55 1 I 55

    137 Oil seal DIN 3760 1 25x52x7 1 25x52x7 1 30x55x7 1 30x55x7138 Mounting flange 1 1 1 1

    139 Oil seal DIN 3760 1 25x52x7 1 25x52x7 1 30x52x7 1 30x52x7

    140 Circlip DIN 472 1 I 52 1 I 52 1 I 52 1 I 52

    141 Bearing 1 6205 1 6205 1 6205 1 6205

    142 Circlip DIN 471 1 E 25 1 E 25 1 E 25 1 E 25

    142A Circlip DIN 471 1 E 16 1 E 16 1 E 16 1 E 16

    143 Gearbox cover 1 1 1 1

    144/145 Filler plug seal 1 1/4" 1 3/8" 1 1/4" 1 3/8"

    146 Screw DIN 912 6 M6x22 6 M6x22 6 M6x25 6 M6x25

    147 Screw DIN 931 4 M6x18 4 M6x16 8 M6x16 8 M6x16

    148 Gasket 1 1 1 1

    149 Screw DIN 912 7 M6x16 7 M6x18 7 M6x16 7 M6x18

    150 Dowel ISO 8734 2 6x12 2 6x16 2 6x12 2 6x16150A Key DIN 6885 1 5x5x14 1 5x5x20 1 5x5x14 1 5x5x20

    150A Key DIN 6885 - 1 5x3.6x20 (*) - 1 5x3.6x20 (*)

    (*) For 1st reduction pinion R2-50 Z=18 only

    03-2-40 03-2-50 05-2-40 05-2-50

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    pos. Description

    151 Screw DIN 7991 4 M4x10 4 M4x10 4 M4x10 4 M5x8 4 M5x8

    152 Hollow shaft 1 1 1 1 1

    153 Bearing 1 6205 1 6205 1 6205 1 6006 1 6006

    154 Circlip DIN 472 1 I 52 1 I 52 1 I 52 1 I 55 1 I 55

    155 Oil seal DIN 3760 1 25x52x7 1 25x52x7 1 25x52x7 1 30x55x7 1 30x55x7

    156 Mounting flange 1 1 1 1 1157 Oil seal DIN 3760 1 24x35x7 1 24x40x7 1 25x52x7 1 24x40x7 1 30x52x7

    158 Circlip DIN 472 1 I 35 1 I 35 1 I 52 1 I 35 1 I 52

    159 Bearing 1 6202 1 6202 1 6205 1 6202 1 6205

    160 Circlip DIN 471 1 E 15 1 E 15 1 E 25 1 E 15 1 E 25

    161 Gearbox cover 1 1 1 1 1

    162/163 Filler plug 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 3/8"

    164 Screw DIN 912 6 M6x22 6 M6x22 6 M6x22 6 M6x25 6 M6x25

    165 Screw DIN 931 4 M6x18 4 M6x16 4 M6x18 8 M6x16 8 M6x16

    166 Gasket 1 1 1 1 1

    167 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 7 M6x18 7 M8x25

    168 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 6x16 2 8x20

    05-3-6303-3-40 03-3-50 03-3-63 05-3-50

    TAV 010 1/1 10 100ST

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    pos. Description

    169 Screw DIN 7991 4 M5x10 4 M5x10 - - - - - -

    169 Screw DIN 931 - - 4 M5x10 4 M5x10 4 M6x12 4 M6x12 4 M6x12 4 M6x12

    170 Dowel ISO 8734 - - - - 1 6x14 1 6x14 1 6x14 1 6x14

    171 Hollow shaft 1 1 1 1 1 1 1 1

    171 Pinion carrier shaft 1 1 1 1 1 1 1 1

    172 Bearing 1 16006 1 16006 1 6007 1 6007 1 6010 1 6010 1 6013 1 6013173 Oil seal DIN 3760 2 30x52x7 2 30x52x7 2 35x60x10 2 35x55xx10 2 50xx80x8 2 50x72x8 2 65x95x10 2 65x95x10

    174 Circlip DIN 472 1 I 52 1 I 52 2 I 62 - 1 I 80 - - -

    175 Bearing 1 6205 1 6205 1 6206 1 6206 1 6209 1 6209 1 6209 1 6212

    176 Circlip DIN 471 1 E 25 1 E 25 1 E 30 1 E 30 1 E 45 1 E 45 1 E 60 1 E 60

    176A Circlip DIN 471 1 E 16 1 E 22 1 E 22 1 E 25 1 E 25 1 E 32 1 E 32 1 E 40

    177/178 Drain plug - - - 1 3/8" 1 3/8" 1 3/8" 1 1/2 1 1/2"

    179 Screw DIN 931 7 M6x18 7 M8x25 7 M8x25 9 M8x30 9 M8x30 9 M8x30 9 M8x30 9 M8x30

    180 Mounting flange 1 1 1 1 1 1 1 1

    181 Gasket 1 1 1 1 1 1 1 1

    182 Dowel ISO 8734 2 6x16 2 8x20 2 8x20 2 8x20 2 8x20 2 8x20 2 8x25 2 10x25

    183/184 Filler plug 1 1/4" 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 1/2" 1 1/2"

    185 Screw DIN 931 8 M6x16 8 M6x18 8 M6x20 8 M6x20 8 M8x25 8 M8x25 8 M8x30 8 M8x30

    185A Key DIN 6885 1 5x5x20 1 6x6x25 1 6x6x25 1 8x7x30 1 8x7x30 1 10x8x40 1 10x8x40 1 12x8x50

    185A Key DIN 6885 1 5x3.6x20 (*) 1 8x5.5x30 (*) 1 8x5.5x30 (*) - - -

    (*) For 1st reduction pinion R2-50 Z=18 and R2-80 Z=18 only

    10-2-50 10-2-63 20-2-63 20-2-80 30/50-2-80 30/50-2-100 100-2-100 100-2-125

    TAV 011 1/1 10 100ST

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    pos. Description

    186 Screw DIN 7991 4 M5x10 4 M5x10 - - -

    186 Screw DIN 931 - - 4 M5x10 4 M5x10 4 M6x12

    187 Dowel ISO 8734 - - - - 1 6x14

    188 Hollow shaft 1 1 1 1 1

    189 Bearing 1 16006 1 16006 1 6007 1 6007 1 6010

    190 Oil seal DIN 3760 2 30x52x7 2 30x52x7 2 35x55x10 2 35x55x10 2 50x72x8191 Bearing 1 6205 1 6205 1 6206 1 6206 1 6209

    192 Circlip DIN 471 1 E 25 1 E 25 1 E 30 1 E 30 1 E 45

    193/194 Drain plug - 1 3/8" 1 3/8" 1 3/8" 1 1/2"

    195 Screw DIN 931 7 M8x25 9 M8x30 9 M8x30 9 M8x30 9 M8x30

    196 Mouting flange 1 1 1 1 1

    197 Gasket 1 1 1 1 1

    198 Dowel ISO 8734 2 8x20 2 8x20 2 8x20 2 8x25 2 8x25

    199/200 Oil seal 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2"

    201 Screw DIN 912 8 M6x18 8 M6x18 8 M6x20 8 M6x20 8 M8x25

    30/50-3-10010-3-63 10-3-80 20-3-80 20-3-100

    TAV 012 1/1 05 100ST

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    TAV 012 1/1 05 100ST

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    pos. Description 05 10 20 30/50 100

    202 Proximity probe 1 B 08/1 1 B 08/1 1 B 12/2 1 B 12/2 1 B 12/2

    203 Column 4 4 5 4 / 3 3

    204 Toothed ring 1 1 1 1 1

    205 Screw DIN 912 4 M5x40 4 M6x45 5 M6x60 4 / 3 M6x70 3 M8x90

    pos. Description 05 10 20 30/50 100

    206 Proximity probe 1 B08/1 1 B12/2 1 B12/2 1 B12/2 1 B12/2

    207 Grub screw - 2 M5x10 2 M5x10 2 M5x10 2 M5x10

    208 Toothed ring - 1 1 1 1

    Proximity probe on differential components list

    TAV 013 1/1 05 100ST

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    pos. Description

    209 Differential casing 1 1 1 1 1

    210 Sung gear bushing 1 1 1 1 1

    211 Key DIN 6885 1 5x3x12 1 6x6x12 1 8x7x12 1 8x7x18 1 10x8x20

    212 Circlip DIN 472 1 I 32 1 I 32 1 I 32 1 I 55 1 I 55

    213 Bearing 1 6002 1 6002 1 6002 1 6006 1 6006

    214 Circlip DIN 471 1 E 15 1 E 15 1 E 15 1 E 30 1 E 30215 Planet carrier disk 1 1 1 1 1

    216 Planet carrier shaft 2 3 3 3 3

    217 Circlip DIN 472 2 I 26 3 I 26 3 I 26 3 I 40 3 I 40

    218 Bearing 2 6000 3 6000 3 6000 3 6203 3 6203

    219 Differential planet gear 2 3 3 3 3

    220 Circlip DIN 472 2 I 26 3 I 26 3 I 26 3 I 40 3 I 40

    221 Circlip DIN 471 2 E 10 3 E 10 3 E 10 3 E 17 3 E 17

    222 Sun gear 1 1 1 1 1

    223 Bearing 1 6000 1 6000 1 6000 1 6002 1 6002

    224 Circlip DIN 472 1 I 26 1 I 26 1 I 26 1 I 32 1 I 32

    225 Differential crown wheel 1 1 1 1 1

    226 Screw DIN 912 4 M5x8 4 M5x10 4 M5x10 4 M6x12 4 M6x12

    10005 10 20 30/50

    TAV 014 1/1 03 30/50ST

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    pos. Description

    227 Control block 1 1 1 1

    228 Dowel ISO 8734 2 4x8 2 4x8 2 4x8 2 4x8

    229 Screw DIN 931 2 M4x8 2 M4x8 2 M4x8 2 M4x8

    230 Adjuster ring 2 2 2 2

    231 Screw DIN 912 2 M5x12 2 M5x12 2 M5x12 2 M5x12

    232 Control screw 1 1 1 1233 Dowel DIN 7344 1 4x20 1 4x20 1 4x20 1 4x20

    234 Bearing 1 6001 1 6001 1 6001 1 6202

    235 Circlip DIN 472 1 I 28 1 I 28 1 I 28 1 I 35

    236 Circlip DIN 471 1 E 12 1 E 12 1 E 12 1 E 15

    237 Oil seal DIN 3760 1 12x28x7 1 12x28x7 1 12x28x7 1 20x35x7

    238 Gearbox support bushing 1 1 1 1

    239 Spring holder joint 1 1 1 1

    240 Glycodur bearing GLY-PXG 2238015F 1 1 1 1

    241 Key DIN 6885 1 5x5x20 1 5x5x20 1 5x5x20 1 5x5x20

    242 Circlip DIN 472 1 I 38 1 I 38 1 I 38 1 I 38

    243 Spacer 1 1 1 1

    244 Belleville spring 2 2 2 2

    245 Spring spacer 1 1 1 1

    246 Connector hub 1 1 1 1

    247 Screw DIN 6912 3 M6x12 3 M6x12 3 M6x12 3 M6x12

    248 Grub screw 3 M6x10 3 M6x10 3 M6x10 3 M6x10

    249 Worm gear 1 1 1 1

    250 Electric motor 1 1 1 1

    03/05 10 20 30/50

    TAV 015 1/1 100ST

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    pos. Description

    251 Control block 1

    252 Dowel ISO 8734 2 4x8

    253 Screw DIN 931 2 M4x8

    254 Adjuster ring 2

    255 Screw DIN 912 4 M5x12

    256 Circlip DIN 471 1 E 17257 Bearing 1 4203

    258 Control screw 1

    259 Key DIN 6885 1 5x5x14

    260 Oil seal DIN 3760 1 22x40x7

    261 Gearbox support bushing 1

    262 Spring holder joint 1

    263 Glycodur bearing GLY - PXG 3254015F 2

    264 Connector hub 1

    265 Key DIN 6885 1 5x5x20

    266 Belleville spring 2

    267 Spacer 1

    268 Circlip DIN 472 1 I 58

    269 Fixing plate 1

    270 Screw DIN 6912 4 M6x12271 Screw DIN 6912 4 M6x12

    272 Grub screw 3 M6x10

    273 Worm gear 1

    274 Electric motor 1

    274A Dowel ISO 8734 1 2.5x8

    100

    TAV 016 1/1 20 100ST

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    pos. Description

    275 Control block 1 1 1

    276 Control cover 1 1 1

    277 Flat washer 4 4 6

    278 Screw DIN 912 4 M6x18 4 M6x18 6 M6x18

    279 "UM" oil seal 1 20x10x8 1 22x10x6 1 32x16x8

    280 Ring plate 1 1 1281 Screw DIN 912 2 M5x14 2 M5x14 2 M5x14

    282 "RM" scraper ring 1 1016 1 1016 1 1022

    283 "UM" oil seal 1 22x12x6 1 32x16x8 1 34x22x10

    284 Seal bushing 1 1 1

    285 O-Ring 1 2100 1 2125 1 0360-20

    286 Grub screw 1 M4x10 1 M4x10 1 M4x10

    287 Screw DIN 912 4 M8x20 4 M8x20 4 M10x25

    288 Cylinder support bushing 1 1 1

    289 Pneumatic cylinder 1 D63 1 D80 1 D100

    290 Grub screw 3 M6x10 3 M6x10 3 M6x10

    291 Spacer 2 2 2

    292 Positioner fixing plate 1 1 1

    293 Flat washer 2 2 2

    294 Screw DIN 931 2 M6x25 2 M6x25 2 M6x25295 SGA96L25H pneum position 1 1 1

    296 Flat washer 2 2 2

    297 Screw DIN 912 2 M6x30 2 M6x30 2 M6x30

    298 Lever 1 1 1

    299 Grub screw 1 M5x5 1 M5x5 1 M5x5

    300 Screw DIN 931 1 M5x40 1 M5x40 1 M5x40

    301 Nut DIN 934/6 3 M5 3 M5 3 M5

    20 30/50 100

    TAV 017 1/1 03 100ST

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    pos. Description

    302 Ringt angle control support 1 1 1 1 1

    303 Bevel gear 1 1 1 1 1

    304 Connector shaft 1 1 1 1 1

    305 Dowel ISO 8734 1 3x20 1 3x20 1 3x20 1 3x20 1 3x20

    306 Bearing 1 K202413 1 K202413 1 K202413 1 K202413 1 K202413

    307 Circlip DIN 471 1 E20 1 E20 1 E20 1 E20 1 E20308 Dowel ISO 8734 1 3x20 1 4x20 1 4x20 1 5x20 1 5x20

    309 Bevel gear 1 1 1 1 1

    310 Bevel gear pinion 1 1 1 1 1

    311 Dowel ISO 8734 1 3x12 1 3x12 1 3x12 1 3x12 1 3x12

    312 End plate 1 1 1 1 1

    313 Countersunk allen bolt 2 M4x14 2 M4x14 2 M4x14 2 M4x14 2 M4x14

    10003/05 10 20 30/50

    TAV 018 1/1 03 100ST

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    pos. Description

    314 Fixing plate 1 1 1 1 1

    315 Microswitch support 2 2 2 2 2

    316 Microswitch AV 3154 2 2 2 2 2

    317 Cheese head slot screw 4 M2x12 4 M2x12 4 M2x12 4 M2x12 4 M2x12

    318 Nut DIN 934/6 4 M2 4 M2 4 M2 4 M2 4 M2

    319 Cheese head slot screw 4 M3x8 4 M3x8 4 M3x8 4 M3x8 4 M3x8

    320 Guide plate 1 1 1 1 1

    321 Plate 1 1 1 1 1

    322 Cheese head slot screw 2 M3x6 2 M3x6 2 M3x6 2 M3x6 2 M3x6

    323 Nut DIN 934/6 2 M3 2 M3 2 M3 2 M3 2 M3

    324 Grub screw 2 M3x16 2 M3x16 2 M3x16 2 M3x16 2 M3x16

    325 Cheese head slot screw 1 M3x8 1 M3x8 1 M3x8 1 M3x8 1 M3x8

    326 Dowel ISO 8734 1 4x45 1 4x45 1 4x45 1 4x45 1 4x45

    327 End cover 1 1 1 1 1

    328 Screw DIN 912 4 M5x12 4 M5x12 4 M5x12 4 M5x12 4 M5x12

    329 Connector rod 1 1 1 1 1

    330 Connection joint - - - - 1

    331 Key DIN 6885 - - - - 1 3x3x10

    332 Cross holder rod 1 1 1 1 1

    333 Screw DIN 6912 4 M6x12 4 M6x12 4 M6x12 4 M6x12 4 M6x12334 Bearing - - - - 1 609

    335 Circlip DIN 472 - - - - 1 I 24

    336 Circlip DIN 471 - - - - 1 E 9

    337 Female connector 1 9 POLES 1 9 POLES 1 9 POLES 1 9 POLES 1 9 POLES

    338 Male connector 1 9 POLES 1 9 POLES 1 9 POLES 1 9 POLES 1 9 POLES

    339 Cable guide 1 1 1 1 1

    340 Grub screw 1 M4x4 1 M4x4 1 M4x4 1 M4x4 1 M4x4

    341 Self - lubricating bushing 1 KU 12.14.10 1 KU 12.14.10 1 KU 12.14.10 1 KU 12.14.10 -

    10003/05 10 20 30/50

    TAV 019 1/1 03 100ST

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    pos. Description

    342 End cover 1 18 1 RCA22-4 1 RCA28-4 1 RCA35-7 1 RCA40-7 1 RCA52-7

    343 Fixed sun race 1 1 1 1 1 1

    344 Screw DIN 912 - - - 8 M4x14 - -

    345 Circlip DIN 5417 - - - - 1 SB-195 -

    346 Seal flange - - - 1 1 1

    347 O-Ring - - - 1 2500 1 3750 1 4875

    348 Oil seal DIN 3760 - - - 1 45x62x8 1 55x72x8 1 62x90x10

    349 O-Ring 1 3375 1 2450 1 2525 - - -

    350 B5 motor flange 1 1 1 - - -

    351 Stud 4 4 4 - - -

    352 Nut DIN 934/6 4 M8 4 M8 4 M10 - - -

    353 Oil seal DIN 3760 1 18x30x5 1 25x42x7 1 30x52x7 - - -

    30/50 10003 05 10 20

    TAV 020 1/1 40 125ST

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    pos. Description 40 50 63 80 100 125

    1 RM gearbox casing 1 1 1 1 1 1

    2 RT gearbox casing 1 1 1 1 1 1

    3 RF gearbox casing 1 1 1 1 1 1

    4/5 Filler plug + seal 1 3/8" 1 3/8" 1 3/8" 1 3/8" 1 3/8" 1 1/2"

    6 Output shaft 1 1 1 1 1 1

    7 Bearing 2 30203 2 30204 2 30205 2 30206 2 30209 2 30211

    8 C irclip DIN 472 2 I 40 2 I 47 2 I 52 2 I 72 2 I 85 2 I 100

    9 Spacer collar 1 1 1 1 1 1

    10 Output gear 1 1 1 1 1 1

    11 Key DIN 6885 1 5x5x10 1 6x6x15 1 8x7x18 1 8x7x36 1 14x9x36 1 16x10x36

    12 Circlip DIN 471 1 E 17 1 E 20 1 E 25 1 E 30 1 E 45 1 E 55

    13 Key DIN 6885 1 1 1 1 1 1

    14 Oil seal DIN 3760 1 24x40x7 1 28x47x7 1 32x52x7 1 38x62x7 1 52x85x10 1 65x100x10

    14 Oil seal DIN 3760 1 1 1 1 42x62x8 (**) 1 1

    15 Gearbox cover 1 1 1 1 1 1

    16 Input shaft (hollow) 1 1 1 1 1 1

    16 Input shaft (pinion carrier) 1 1 1 1 1 1

    17 First reduction pinion 1 1 1 1 1 1

    18 Circlip DIN 472 1 E 25 1 E 30 1 E 35 1 E 40 1 E 45 1 E50

    19 Circlip DIN 471 1 I 52 1 I 62 1 I 72 1 I 90 1 I 100 1 I 11020 Bearing 1 NU 205EC 1 NU 206EC 1 NU 207EC 1 NU 308EC 1 21309 CC 1 21310 CC

    21 Circlip DIN 472 1 E 25 1 E 30 1 E 35 1 E 40 1 E 45 1 E 50

    21A Circlip DIN 472 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 42

    22 Key DIN 6885 1 1 1 1 1 1

    23 Circlip DIN 471 1 E52 1 E62 1 E80 1 E100 - -

    24 Bearing (2Z) 1 6304 1 6305 1 6307 1 6309 1 6311 1 6311

    25 Circlip DIN 472 1 E 20 1 E 25 1 E 35 1 E 45 1 E 55 1 E 55

    26 Bearing support bushing 1 1 1 1 1 1

    27 Screw DIN 912 6 M6x30 6 M6x30 6 M8x45 6 M10x45 6 M12x45 6 M12x45

    28 Oil seal DIN 3760 1 20x40x7 1 25x47x7 1 35x62x7 1 45x72x8 1 55x80x8 1 55x80x8

    29 Gasket 1 1 1 1 1 1

    30 Screw DIN 912 6 M6x16 7 M6x18 7 M6x22 7 M8x25 10 M8x30 10 M10x35

    31 Dowel ISO 8734 2 6x14 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30

    31A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x5031A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -

    (*) For 1st reduction pinion R1-50 Z=18 and R1-80 Z=18 only

    (**) Output shafth end 38

    TAV 021 1/2 40 125ST

    R1

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    R1

    TAV 021 1/2 40 125ST

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    59

    pos. Description

    32 Gearbox cover 1 1 1 1 1 1

    33 Circlip DIN 471 1 E 25 1 E 30 1 E 35 1 E 40 1 E 45 1 E 50

    33A Circlip DIN 471 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 40

    34 Bearing 1 6205 1 6206 1 6207 1 6308 1 6309 1 21310 CC

    34 Bearing (only PAM 132) - - - 1 NU 308EC - -

    34 Bearing (only PAM 180) - - - - 1 NU 309EC -

    35 Circlip DIN 472 1 I 52 1 I 62 1 I 72 1 I 90 1 I 100 1 I 11036 Motor sleeve (hollow) 1 1 1 1 1 1

    36 Motor sleeve (pinion carrier) - 1 1 1 1 1

    37 Circlip DIN 472 - - - 1 I 90 1 I 110 1 I 110

    37A Circlip DIN 472 (only PAM 200/225) - - - - - 1 I 125

    38 Bearing (2Z) - - - 1 6011 1 6014 1 6014

    38A Bearing (2Z) only PAM 200/225 - - - - - 1 6016

    39 Circlip DIN 472 - - - 1 I 90 1 I 110 1 I 110 (***)

    40 Oil seal DIN 3760 1 32x52x7 1 35x55x10 1 45x72x8 1 55x90x10 1 70x110x12 1 70x110x12

    40 Oil seal DIN 3760 (only PAM 90) - 1 40x55x7 - - - -

    40A Oil seal DIN 3760 (only PAM 200/225) - - - - - 1 80x110x12

    41 Motor mounting flange 1 1 1 1 1 1

    42 Screw DIN 912 6 M6x16 6 M6x14 6 M8x20 6 M10x25 6 M12x30 6 M12x30

    42A Screw DIN 912 (only PAM 200/225) - - - - - 6 M12x45

    43 (**) Dowel ISO 8734 - - 1 8x20 1 10x20 1 12x22 1 12x22

    44 Screw DIN 912 6 M6x16 7 M6x18 7 M6x22 7 M8x25 10 M8x25 10 M10x35

    45 Dowel ISO 8734 2 6x14 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30

    45A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x50

    45A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -

    45B Dowel ISO 8734 (from PAM 160

    included) - - - - 1 5x16 1 5x16

    (*) For 1st reduction pinion R1-50 Z=18 and R1-80 Z=18 only

    (**) Only from PAM 100/112 i ncluded

    (***) Not included in PAM 200/225 version

    100 12540 50 63 80

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    TAV 022 1/2 40 125ST

    pos Description 100 12540 50 63 80

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    pos. Description

    46 RT gearbox casing 1 1 1 1 1 1

    47 RF gearbox casing 1 1 1 1 1 1

    48/49 Oil level plug + seal - - - 2 3/8" 2 1/2" 2 1/2"

    50 Output shaft 1 1 1 1 1 1

    51 Bearing 1 32004 1 32006 1 32008 1 32010 1 32012 1 32016

    52 Key DIN 6885 1 6x6x20 1 8x7x30 1 12x8x35 1 14x9x45 1 18x11x60 1 22x14x70

    53 Output gear 1 1 1 1 1 154 Circlip DIN 471 1 E 20 1 E 30 1 E 40 1 E 50 1 E 60 1 E 80

    55 Bearing 1 30203 1 322005X 1 32007X 1 32009X 1 32011X 1 32015X

    56 Oil seal DIN 3760 1 20x32x7 1 30x47x7 1 40x55x7 1 50x65x8 1 60x80x8 1 80x100x10

    57 Key DIN 6885 1 1 1 1 1 1

    58 Bearing 1 6201 1 30302 1 30304 1 30305 1 30306 1 30308

    58 Bearing for RF Casing - - - - - 1 32208

    59 Output pinion 1 1 1 1 1 1

    60 Bearing 1 6201 1 30302 1 30304 1 30305 1 30306 1 30308

    61 Key DIN 6885 1 4x4x10 1 5x5x14 1 6x6x18 1 8x7x20 1 8x7x30 1 12x8x36

    62 Intermediate support 1 1 1 1 1 1

    63 Screw DIN 912 4 M6x22 4 M6x25 4 M8x35 4 M10x35 4 M12x40 6 M12x35

    64 Dowel ISO 8734 2 6x20 2 6x22 2 8x28 2 10x30 2 10x30 2 12x30

    65 Circlip DIN 472 1 I 40 1 I 47 1 I 62 1 I 75 1 I 90 1 I 115

    66 Circlip DIN 472 1 I 32 1 I 42 1 I 52 1 I 62 1 I 72 1 I 90

    67 Spacer collar 1 1 1 1 1 1

    68 First reduction gear 1 1 1 1 1 1

    69 Circlip DIN 471 1 E 12 1 E 15 1 E 20 1 E 25 1 E 30 1 E 40

    70 Gearbox cover 1 1 1 1 1 1

    71/72 Filler plug + seal 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 GOLFARE

    73/74 Drain plug + seal - - - 1 3/8" 1 1/2" 1 1/2"

    75 Input shaft (hollow) 1 1 1 1 1 1

    75 Input shaft (pinion carrier) - 1 1 1 1 1

    76 First reduction pinion 1 1 1 1 1 1

    77 Circlip DIN 472 1 I 52 1 I 52 1 I 62 1 I 72 1 I 90 2 I110

    78 Bearing 1 6205 1 6205 1 6206 1 NU207EC 1 NU308EC 1 2131CC

    79 Circlip DIN 471 2 E 25 - - 1 E 35 1 E 40 1 E 50

    79A Circlip DIN 471 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 4080 Key DIN 6885 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60 1 12x8x90

    81 Circlip DIN 472 1 I 47 1 I 52 1 I 72 1 I 90 - -

    82 Bearing (2Z) 1 6204 1 6205 1 6207 1 6308 1 6311 1 6311

    83 Circlip DIN 471 1 E 20 1 E 25 1 E 35 1 E 40 1 E 55 -

    84 Bearing support bushing 1 1 1 1 1 1

    (*) For 1st reduction pinion R2-50 Z=18 and R2-80 Z=18 only

    100 12540 50 63 80

    TAV 022 2/2 40 125ST

    R2

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    TAV 022 2/2 40 125ST

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    pos. Description

    85 Screw DIN 912 6 M6x25 6 M6x25 6 M8x40 6 M10x45 6 M12x50 6 M12x45

    86 Oil seal DIN 3760 1 20x40x7 1 25x47x7 1 36x62x7 1 40x72x8 1 55x80x8 1 55x80x8

    87 Gasket 1 1 1 1 1 1

    88 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 9 M8x30 9 M8x30 11 M10x40

    89 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30

    89A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x50

    89A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -

    (*) For 1st reduction pinion R2-50 Z=18 and R2-80 Z=18 only

    100 12540 50 63 80

    TAV 023 1/1 40 125ST

    R2

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    TAV 023 1/1 40 125ST

    pos Description 100 12540 50 63 80

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    pos. Description

    90 Gearbox cover 1 1 1 1 1 1

    91/92 Filler plug + seal 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 GOLFARE

    93/94 Drain plug + seal - - - 1 3/8" 1 1/2" 1 1/2"

    95 Circlip DIN 471 1 E 25 1 E 25 1 E 30 1 E 35 1 E 40 1 E 50

    95A Circlip DIN 471 1 E 16 1 E 16 1 E 22 1 E 25 1 E 32 1 E 40

    96 Bearing 1 6205 1 6205 1 6206 1 NU 207EC 1 NU 308EC 1 21310 CC

    97 Circlip DIN 472 1 I 52 1 I 52 1 I 62 1 I 72 1 I 90 1 I 11098 Motor sleeve (hollow) 1 1 1 1 1 1

    98 Motor sleeve (pinion carrier - 1 1 1 1 1

    99 Circlip DIN 471 - - - 1 E 55 1 E 70 1 E 70 (***)

    100 Bearing (2Z) - - - 1 6010 1 6014 1 6014

    100 Bearing (2Z) only PAM 132 - - - 1 6011 - -

    100A Bearing (2Z) only PAM 200/225 - - - - - 1 6016

    101 Circlip DIN 471 - - - 1 E 55 1 E 70 1 E 70 (***)

    102 Circlip DIN 472 - - - 1 I 90 1 I 110 1 I 110 (***)

    102A Circlip DIN 472 (only PAM 200/225) - - - - - 1 I 125

    103 Oil seal DIN 3760 1 32x52x7 1 32x52x7 1 35x62x7 1 50x90x10 1 70x110x12 1 70x110x12

    103 Oil seal DIN 3760 (only PAM 90) - 1 38x52x7 - - - -

    103 Oil seal DIN 3760 (only PAM 90-100/112) - - 1 45x62x7 - - -

    103 Oil seal DIN 3760 (only PAM 132) - - - 1 55x90x10 - -

    103A Oil seal DIN 3760 (only PAM 200/225) - - - - - 1 80x110x12

    104 Motor mounting flange 1 1 1 1 1 1

    105 Screw DIN 912 6 M6x16 6 M6x16 6 M8x20 6 M10x25 6 M12x30 6 M12x30

    105 Screw DIN 912 (only PAM 80) 6 M6x25 - - - - -

    105A Screw DIN 912 (only PAM 200/225) - - - - - 6 M12x45

    106(**) Dowel ISO 8734 - - 1 8x20 1 8x20 1 8x25 1 10x30

    107 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 9 M8x30 9 M8x30 11 M10x40

    108 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 8x20 2 M8x25 2 10x30

    108A Key DIN 6885 1 5x5x14 1 5x5x20 1 6x6x25 1 8x7x30 1 10x8x40 1 12x8x50

    108A Key DIN 6885 - 1 5x3.6x20 (*) - 1 8x5.5x30 (*) - -

    108B Dowel ISO 8734 (from PAM 160 included) - - - - 1 5x16 1 5x16

    (*) For 1st reduction pinion R2-50 Z=18 and R2-80 Z=18 only

    (**) Only from PAM 100/112 i ncluded

    (***) Not included in PAM 200/225 version

    100 12540 50 63 80

    TAV 024 1/2 40 125ST

    R3

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    TAV 024 1/2 40 125ST

    pos. Description 100 12540 50 63 80

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    109 RT gearbox casing 1 1 1 1 1 1

    110 RF gearbox casing 1 1 1 1 1 1

    111/112 Oil level plug + seal - - 2 3/8" 2 1/2" 2 1/2"

    113 Output shaft 1 19 1 25 1 35 1 45 1 55 1 70

    114 Bearing 1 32004X 1 32006X 1 32008X 1 32010X 1 32012X 1 32016X

    115 Key DIN 6885 1 6x6x20 1 8x7x30 1 12x8x35 1 14x9x45 1 18x11x60 1 22x14x70

    116 Output gear 1 1 1 1 1 1117 Circlip DIN 471 1 E 20 1 E 30 1 E 40 1 E 50 1 E 60 1 E 80

    118 Bearing 1 30203 1 32005X 1 32007X 1 32009X 1 32011X 1 32015X

    119 Oil seal DIN 3760 1 20x32x7 1 30x47x7 1 40x55x7 1 50x65x8 1 60x80x8 1 80x100x10

    120 Key DIN 6885 1 6x6x30 1 8x7x36 1 10x8x50 1 14x9x70 1 16x10x90 1 20x12x110

    121 Bearing 1 6201 1 30302 1 30304 1 30305 1 30306 1 30308

    121 Bearing for RF casing - - - - - 1 32208

    122 Output pinion 1 1 1 1 1 1

    123 Bearing 1 6201 1 30302 1 30304 1 30305 1 30306 1 30308

    124 Key DIN 6885 1 4x4x1 1 5x5x14 1 6x6x18 1 8x7x20 1 8x7x30 1 12x8x36

    125 Intermediate support 1 1 1 1 1 1

    126 Screw DIN 912 4 M6x22 4 M6x25 4 M8x35 4 M10x35 4 M12x40 6 M12x35

    127 Dowel ISO 8734 2 6x20 2 6x22 2 8x28 2 10x30 2 10x30 2 12x30

    128 Circlip DIN 472 1 I 40 1 I 47 1 I 62 1 I 75 1 I 90 1 I 115

    129 Circlip DIN 472 1 I 32 1 I 42 1 I 52 1 I 62 1 I 72 1 I 90130 Spacer collar 1 1 1 1 1 1

    131 Intermediate gear 1 1 1 1 1 1

    132 Circlip DIN 471 1 E 12 1 E 15 1 E 20 1 E 25 1 E 30 1 E 40

    133 Circlip DIN 472 1 I 26 1 I 35 1 I 40 1 I 52 1 I 62 1 I 80

    134 Bearing 1 6000 1 6202 1 6203 1 6304 1 6305 1 6307

    135 Second reduction pinion 1 1 1 1 1 1

    136 Key DIN 6885 1 3x3x8 1 5x5x10 1 5x5x14 1 6x6x18 1 8x7x22 1 10x8x30

    137 First reduction gear 1 1 1 1 1 1

    138 Spacer collar 1 1 1 1 1 1

    139 Bearing 1 6000 1 6202 1 6203 1 6304 1 6305 1 6307

    140 Gearbox cover 1 1 1 1 1 1

    141/142 Filler plug 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 GOLFARE

    143/144 Drain plug - - - 1 3/8" 1 1/2" 1 1/2"145 Input shaft (hollow) 1 14 1 14 1 19 1 24 1 28 1 38

    146 First reduction pinion 1 1 1 1 1 1

    147 Circlip DIN 472 1 I 35 1 I 35 1 I 52 1 I 62 1 I 80 1 I 100

    148 Bearing 1 6202 1 6202 1 6205 1 6206 1 NU307EC 1 NU309EC

    149 Circlip DIN 471 - - - - 1 E 35 1 E 45

    150 Key DIN 6885 1 5x5x20 1 5x5x20 1 6x6x30 1 8x7x36 1 8x7x45 1 10x8x60

    TAV 024 2/2 40 125ST

    R3

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    TAV 024 2/2 40 125ST

    pos. Description 80635040 125100

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    p p

    151 Circlip DIN 472 1 I 35 1 I 40 1 I 62 1 I 80 1 I 100 1 I 100

    152 Bearing (2Z) 1 6202 1 6203 1 6206 1 6207 1 6309 1 6309

    153 Circlip DIN 471 1 E 15 1 E 17 1 E 30 1 E 35 1 E 45 1 E 45

    154 Bearing support bushing 1 1 1 1 1 1

    155 Screw DIN 912 6 M6x30 6 M6x25 6 M6x30 6 M8x40 6 M10x45 6 M10x45

    156 Oil seal DIN 3760 1 15x30x7 1 17x35x7 1 30x52x7 1 35x62x7 1 45x72x8 1 45x72x8

    157 Gasket 1 1 1 1 1 1158 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 9 M8x30 9 M8x30 11 M10x40

    159 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30

    TAV 025 1/1 40 125ST

    R3

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    TAV 025 1/1 40 125ST

    pos. Description

    160 G b 1 1 1 1 1 1

    100 12540 50 63 80

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    160 Gearbox cover 1 1 1 1 1 1

    161/162 Filler plug 1 1/4" 1 3/8" 1 3/8" 1 3/8" 1 1/2" 1 GOLFARE

    163/164 Drain plug - - - 1 3/8" 1 1/2" 1 1/2"

    165 Circlip DIN 471 1 E 15 1 E 15 1 E 25 1 E 30 1 E 35 -

    165 Circlip DIN 471 (only PAM 160) - - - - - 1 E 45

    166 Bearing 1 6202 1 6202 1 6205 1 6206 1 NU 307EC 1 6309

    166 Bearing (only PAM 160) - - - - - 1 NU 309EC167 Circlip DIN 472 1 I 35 1 I 35 1 I 52 1 I 62 1 I 80 1 I 100

    168 Motor sleeve 1 1 1 1 1 1

    169 Circlip DIN 471 - - - - 1 E 50 (*) 1 E 55 (**)

    169 Circlip DIN 471 - - - - 1 E 55 -

    170 Bearing (2Z) - - - - 1 6210 1 6211

    170 Bearing (2Z) only PAM 132 - - - - 1 6011 -

    170 Bearing (2Z) only PAM 160 - - - - - 1 6212

    171 Circlip DIN 471 - - - - 1 E 50 1 E 55

    171 Circlip DIN 471 (only PAM 132) - - - - 1 E 55 -

    171 Circlip DIN 471 (only PAM 160) - - - - - 1 E 60

    172 Circlip DIN 472 - - - - 1 I 90 1 I 100

    173 Oil seal DIN 3760 1 24x35x7 1 30x40x7 1 32x52x7 1 35x62x7 1 50x90x10 1 55x90x10

    173

    Oil seal DIN 3760 (only PAM 90-

    100/112) - - - 1 45x62x7 - -

    173 Oil seal DIN 3760 (only PAM 132) - - - - 1 55x90x10 -

    173 Oil seal DIN 3760 (only PAM 160) - - - - - 1 60x90x10

    174 Motor mouting flange 1 1 1 1 1 1

    175 Screw DIN 912 6 M6x16 6 M6x16 6 M8x20 6 M10x25 6 M12x30 6 M12x30

    176 Dowel ISO 8734 - - - 1 8x20 1 10x20 1 10x30

    177 Screw DIN 912 7 M6x16 7 M6x18 7 M8x25 9 M8x30 9 M8x30 11 M10x40

    178 Dowel ISO 8734 2 6x12 2 6x16 2 8x20 2 8x20 2 8x25 2 10x30

    (*) Not included in PAM 132 version

    (**) Not included in PAM 160 version

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    Commerciale:

    Via Quattropassi, 1/3

    41043 FORMIGINE (MO)tel. 059579700 fax. 059579710

    Amministrazione:

    tel. 059579712

    Logistica:

    tel. 0536819402

    Internet:www.motovario.it

    e.mail:[email protected]