VEM Catalogue

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    After salesservice

    R&DComposites

    FILAMENT WINDING TECHNOLOGY

    R&DTechnology

    Marketanalysis

    Feasibilitystudies

    Turnkeyinstallations

    Transfer ofKnow-How

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    FILAMENT WINDING TECHNOLOGY

    VEM Company Profile

    VEM S.p.A. is an Italian manufacturing and technology supply companysituated in S. Giorgio di Nogaro (UD), Italy, specialised in TurnkeyDesign, Construction, Installation and Commissioningof completeproduction plants for the manufacturing of GRP/GRE composite pipes,tanks, pressure vessels & pylons.

    Our constantly growing team, currently composed of over 45 highlyqualified and experienced personnel, are involved in continuous research& eve opment o our now- ow, pro ucts & services, w ic as

    contributed to VEM becoming the most reputable international player inthe filament winding and composite technology market.

    Our associated VEM companies worldwide offer R&D services, after salesassistance, and local manufacturing/installation for our client base.

    VEM Turnkey scope of supply:

    Feasibility Studies;

    Product Sales Consulting;

    FW production & testing lines;

    Laboratory equipment;

    Dry shop tests;

    Packing and shipment;

    Transfer of Know-how;

    Commissioning & training;

    Post sales assistance.

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    FILAMENT WINDING TECHNOLOGY

    Continuous, belt driven FilamentWinding Machines

    Main characteristics of our CM machines:

    Production speeds of up to 40 m per hour;Pipe nominal pressures of up to 32 bar;

    Pipe stiffness from 2500 to 10.000 N/m2;

    Joints: sleeve, with rubber seal or bonded.

    CM configurations available:

    Our constant strive to improve our machines from a productivity, quality,maintenance and practicality point of view has generated the followinginnovative characteristics, which give us the leading edge in this market:

    Induction system for the heating up of the steel band;Premixing of sand and resin for construction of structural layer;

    10 heat detectors and subdivision of the IR oven into 3 distinct sections;Heat exchanger to control the temperature of the resin;Pipe thickness measurement device;Fast mandrel diameter change system.

    The advantages resulting from the above improvements are:

    Higher productivity;Improved quality control;Improved and consistent product quality;

    Reduction of waste;Easier monitoring of production parameters;Reduction of downtime & maintenance.

    CM 2600: ND 300 to 2600 mm;CM 3000: ND 300 to 3000 mm;

    CM 4000: ND 300 to 4000 mm.

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    FILAMENT WINDING TECHNOLOGY

    Lamellar Continuous Filament Winding Machine

    Our innovative and absolutely unique LAMELLAR machine for thecontinuous production of GRP and GRE pipes is the only machine of itskind in the world, capable of winding pipes from ND 100 mm!

    Main characteristics:

    GRP/GRE production: ND 100 600 mm;Production speeds up to 40 m per hour;

    UV or IR curing;

    NP up to 32 bar

    Stiffness from 2500 to 10.000 N/m2

    Joints: sleeve, with rubber seal or bonded.

    The advantages from the mechanical point of view are:

    the use of a lamellar mandrel instead of the traditional steel band;

    higher productivity;

    overall compact size of plant;

    easier/quicker dismantling and assembly during diameter changes;

    reduced manpower and maintenance.

    The advantages from the chemical point of view are:

    optional use of UV-curable and hybrid dual-curable resins;

    optional use of UV curing instead of IR lamps;

    on-line monitoring of polymerisation by ultrasound techniques.

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    FILAMENT WINDING TECHNOLOGY

    Composite High Pressure Gas Cylindersand Tanks - Production Plants &

    Finished Products

    VEM has developed discontinuous filament winding production lines for theproduction of high pressure composite gas cylinders and tanks, and can also

    supply finished composite CNG vessels from our new plant based in Lecce,southern Italy.

    Our high pressure CNG cylinder product range:

    CNG-2 Hoop wrapped metal linerCNG-3 Fully wrapped metal (aluminium) linerCNG-4 Fully wrapped thermoplastic linerND 100 600 mmNP 250 1000 bar

    Other equipment in our supply range

    Discontinuous winders for GRP/GRE pipe, tank & pylon production;

    Hydro testing machines for pipes and sleeves;

    Universal testing machines for quality control;

    Sleeve production & joining machines;

    Solid & collapsible mandrels;

    Upgrading of existing plant.

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    Country ReferenceList

    Argentina

    BrazilChinaCISEgyptKazakhstanKuwait

    AssociatedCompanies

    VEM Italy

    VEM FranceVEM BrazilVEM ChinaVEM IndiaVEM South Africa

    India

    IranSpainSaudi ArabiaTurkeyTurkmenistanUAE

    Operative office:

    via Malignani, 23 33058 San Giorgio di Nogaro (UD) Italy

    tel: +39 0431 622180 fax: +39 0431 622186

    e-mail: [email protected] web: www.vem.eu

    Sales office:

    via Paolo Sarpi, 20 33100 Udine (UD) Italy.

    tel: +39 0432 204448 fax: +39 0432 510572

    e-mail: [email protected] web: www.vem.eu